ADVANCED LIGHTING TECHNOLOGIES INC
8-K, 1998-12-23
ELECTRIC LIGHTING & WIRING EQUIPMENT
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<PAGE>   1
                       SECURITIES AND EXCHANGE COMMISSION

                              WASHINGTON, DC 20549

                                   ----------

                                    FORM 8-K

                                 CURRENT REPORT
                     PURSUANT TO SECTION 13 OR 15(d) OF THE
                         SECURITIES EXCHANGE ACT OF 1934


Date of report (Date of earliest event reported: December 23, 1998)


                  ADVANCED LIGHTING TECHNOLOGIES, INC.
- ---------------------------------------------------------------------------

               (EXACT NAME OF REGISTRANT AS SPECIFIED IN CHARTER)

         OHIO                      O-27202                 34-1803229
- ---------------------------------------------------------------------------
(STATE OR OTHER JURISDICTION       (COMMISSION          (IRS EMPLOYER
         OF INCORPORATION)         FILE NUMBER)         IDENTIFICATION NO.)

32000 AURORA ROAD, SOLON, OHIO                                        44139
- ---------------------------------------------------------------------------
(ADDRESS OF PRINCIPAL EXECUTIVE OFFICES)                             (ZIP CODE)

Registrant's telephone number, including area code   440 / 519-0500
                                                  -------------------------

                                 NOT APPLICABLE
- ---------------------------------------------------------------------------

          (FORMER NAME OR FORMER ADDRESS, IF CHANGED SINCE LAST REPORT)

<PAGE>   2
ITEM 5.  OTHER EVENTS.

This filing presents the following with respect to Advanced Lighting
Technologies, Inc. (the "Company"):

         1.       Unaudited Pro Forma Financial Information; and

         2.       Recent Developments.

This information has been included from a preliminary prospectus contained in
Amendment No. 3 to the Registration Statement on Form S-4, filed December 23,
1998, relating to the registration of an offer to exchange 8% Senior Notes due
2008 of the Company for outstanding 8% Senior Notes due 2008 of the Company.


<PAGE>   3
 
                       UNAUDITED PRO FORMA FINANCIAL DATA
 
     The accompanying unaudited pro forma condensed combined financial data are
presented for illustrative purposes only.
 
     The unaudited pro forma condensed combined statements of operations for the
year ended June 30, 1998, give effect to the acquisition of Ruud Lighting, Inc.
("Ruud Lighting") and the issuance of the Company's 8% Senior Notes due 2008
(the "Notes") as if the Ruud Lighting acquisition and the issuance of the Notes
had occurred on July 1, 1997. The unaudited pro forma condensed combined
statement of operations for the year ended June 30, 1998 includes amounts
derived from the audited consolidated statement of operations of the Company for
the year ended June 30, 1998 (including the results of operations for Ruud
Lighting for the six months ended June 30, 1998) and the unaudited statement of
operations of Ruud Lighting for the six months ended December 31,  1997 and pro
forma adjustments to reflect the Ruud Lighting acquisition and the issuance of
the Notes. 
 
     The pro forma results are not necessarily indicative of the results of
operations of the Company had the Ruud Lighting acquisition and the issuance of
the Notes taken place on July 1, 1997 or of future results of the combined
companies. The allocation of the purchase price is preliminary. Final amounts
could differ from those reflected in the pro forma condensed statements of
operations, and such differences could be significant. Upon final determination,
the purchase price will be allocated to the assets and liabilities acquired
based on fair value as of the date of the acquisition.
 
 
        PRO FORMA CONDENSED COMBINED STATEMENT OF OPERATIONS (UNAUDITED)
 
<TABLE>
<CAPTION>
                                                        FOR THE YEAR ENDED JUNE 30, 1998
                                              ----------------------------------------------------
                                                     HISTORICAL                   PRO FORMA
                                              -------------------------    -----------------------
                                              COMPANY     RUUD LIGHTING    ADJUSTMENTS    COMBINED
                                              --------    -------------    -----------    --------
                                                    (IN THOUSANDS, EXCEPT PER SHARE AMOUNTS)
<S>                                           <C>         <C>              <C>            <C>
Net sales...................................  $163,893       $37,142        $   (981)a    $200,054
Costs and expenses:
  Cost of sales.............................    95,341        25,492            (981)a     119,365
                                                                                (487)b
  Marketing and selling.....................    25,746         3,497                        29,243
  Research and development..................     9,319         1,057                        10,376
  General and administrative................    10,851         3,914            (281)b      14,484
  Fiber optic joint venture formation
     costs..................................       212                                         212
  Purchased research and development........    18,220                                      18,220
  Special charges...........................    15,918                                      15,918
  Settlement of claim.......................        --                                          --
  Amortization of intangible assets.........     1,454                           737c        2,191
                                              --------       -------        --------      --------
Income (loss) from operations...............   (13,168)        3,182              31        (9,955)
Other income (expense):
  Interest expense..........................    (3,801)         (335)         (4,501)d      (8,637)
  Interest income...........................     1,436                                       1,436
  Loss from equity investment...............      (501)                                       (501)
                                              --------       -------        --------      --------
Income (loss) from continuing operations
  before income taxes.......................   (16,034)        2,847          (4,470)      (17,657)
Income taxes................................     1,802            --          (1,792)e       1,151
                                                                               1,141f
                                              --------       -------        --------      --------
Income (loss) from continuing operations....  $(17,836)      $ 2,847        $ (3,819)     $(18,808)
                                              ========       =======        ========      ========
Loss per share -- basic and diluted:
  Loss from continuing operations...........  $   (.98)                                   $   (.95)
                                              ========                                    ========
Shares used for computing per share amounts
  Basic and diluted.........................    18,195                                      19,715
                                              ========                                    ========
</TABLE>
 
- ---------------
 
Pro forma adjustments were made to reflect the following:
 
a. Elimination of Company sales to Ruud Lighting.
 
b. Decrease in depreciation expense relating to Ruud Lighting's property, plant
   and equipment based on estimated fair values over estimated useful lives.
 
c. Amortization of intangibles, such as tradename and customer service
   infrastructure, and excess of cost over net assets of businesses acquired
   ("goodwill") related to the Ruud Lighting acquisition on a straight-line
   method over 40 years.
 
d. Adjustments to interest expense resulting from the following:
 
<TABLE>
<S>                                                           <C>
Elimination of interest expense relating to the Company's
existing bank debt, excluding mortgage debt, assumed to be
paid in full with the proceeds of the offering of the 
Notes.......................................................  $ 1,762
Interest charges on the debt resulting from the issuance of
the Notes...................................................   (6,000)
Amortization of estimated debt issuance costs of $3,500 over
the ten year life of the Notes..............................     (263)
                                                              -------
          Net increase in interest expense..................  $(4,501)
                                                              =======
</TABLE>
 
e. Reduction of income taxes relating to the pro forma adjustments.
 
f. Income tax provision on Ruud Lighting's income before income taxes not
   included in the historical condensed combined statement of income as Ruud
   Lighting was a Subchapter S corporation.
 
<PAGE>   4
RECENT DEVELOPMENTS
 
     The Company has begun to implement a plan resulting in changes to its
operations intended to accelerate and intensify the Company's focus on its metal
halide products and reduce its use of cash resources. This comes in response to
a reduction in the Company's revenues in the first quarter of fiscal 1999 as
compared to the fourth quarter of fiscal 1998 and due to economic conditions in
general, especially outside the United States. To implement this strategy, the
Company has taken or is taking the following actions:
 
          - Limiting Pacific Rim Expansion. In recognition of the near-term
            effects of the crisis in Asian capital markets, the Company modified
            its expansion plans in the Pacific Rim and is acting to limit its
            exposure by limiting further investment in its Pacific Rim ventures.
            The Company is also considering installation in its Solon, Ohio
            facility of up to three lamp manufacturing equipment groups which 
            were originally expected to be shipped to Asia pursuant to equipment
            contracts with Pacific Rim companies.
 
          - Changing Global Lamp Manufacturing Strategy. The Company is
            revising its current global lamp manufacturing strategy to reduce
            the overall cost of its lamps, including consideration of moving
            some production to the manufacturing facilities of foreign joint
            ventures. In addition, to reduce costs related to its lamp
            production activities, the Company is consolidating its Bellevue,
            Ohio specialty lamp manufacturing operations into its Solon lamp
            manufacturing facility.
 
          - Consolidating Marketing Operations in North America and Europe. The
            Company is consolidating its marketing operations in Canada to
            eliminate certain distribution channels and centers. Warehouses in
            Toronto and Vancouver will be closed. OEM and plant growth sales
            channels will be retained and serviced out of Solon, Ohio. 
            Aftermarket lamp sales are expected to be serviced through a 
            distributor, which the Company is currently seeking.
 
            The Company is also restructuring its marketing operations in Europe
            and the U.K. to make them more cost efficient. Sales offices in
            France, Italy and Germany will be closed and future sales in those
            locations will be handled by commissioned sales agents. Actions in
            the U.K. include consolidation of locations and other related cost
            reduction activities.
 
          - Accelerating Exit from Noncore Products Lines. The Company will
            eliminate the remaining non-metal halide product lines being sold by
            its Canadian operations. The Company is currently seeking a buyer
            for these product lines and inventory.
 
          - Consolidating Equipment Manufacturing Operation into Solon, Ohio
            Facility. The Company's equipment manufacturing operation in
            Bellevue, Ohio is being closed. Machinery, equipment and research
            and development facilities necessary to allow the Company to
            continue manufacturing and support of lamp production equipment,
            at reduced levels, is being moved to the Company's Solon, Ohio 
            facility. The Company has temporarily ceased the manufacture and
            sale of turnkey lamp production equipment groups. 
 
         -  Reducing Corporate Overhead. The Company was aggressively adding to
            its corporate staff to support its aggressive growth goals. In light
            of its focus on internal growth, instead of continued acquisitions
            and joint ventures, the Company has reduced its corporate
            overhead, including a significant reduction in corporate staff.
 
          - Reducing Capital Expenditures. Previously announced plans to spend
            approximately $20 million on capital expansion, primarily production
            equipment, and approximately $14.5 million on facilities
            improvements in fiscal 1999 have been substantially reduced. Capital
            expenditures for the last three quarters of fiscal 1999 are 
            estimated to be $12.0 million.
             
          - Discontinuing MicroSun Business. The Company has essentially
            terminated the production of metal halide portable fixtures (i.e.,
            table and floor lamps) and is working on selling the remaining
            inventory and liquidating the remaining assets. Previously, the
            Company had approved a plan to distribute to its shareholders, as a
            tax-free spinoff, all of the ownership of Microsun Technologies,
            Inc. ("MicroSun"), the subsidiary primarily responsible for
            development, design, assembly and marketing of these fixtures for
            hospitality and residential uses. However, because of the
            deterioration of the capital markets subsequent to June 30, 1998 and
            the Company's inability to raise capital necessary to spin off the
            MicroSun business, the Company has decided to wind down and close
            this business.
 
     The Company anticipates recording pretax charges primarily in the second
quarter of fiscal 1999 ranging from $10 million to $21 million as a result of 
implementing these changes.
 
<PAGE>   5

                                   SIGNATURES

         Pursuant to the requirements of the Securities Exchange Act of 1934,
the registrant has duly caused this report to be signed on its behalf by the
undersigned hereunto duly authorized.


                                            ADVANCED LIGHTING TECHNOLOGIES, INC.
                                                         (Registrant)


Date: December 23, 1998                     By:  /s/ Wayne R. Hellman
                                                 -------------------------------
                                                     Wayne R. Hellman
                                                     Chief Executive Officer


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