DELCO REMY INTERNATIONAL INC
11-K, 2000-06-28
MOTOR VEHICLE PARTS & ACCESSORIES
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SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549


Form 11-K

Annual Report Pursuant to Section 15(d) of the
Securities Exchange Act of 1934


(Mark One)



[X]  Annual  report pursuant to Section 15(d) of the Securities Exchange  Act of
     1934
                For the year ended December 31, 1999

[ ]  Transitional report pursuant  to Section 15(d) of  the Securities  Exchange
     Act of 1934

     For the transition period from          to

     Commission file number: 333-69713

     A.   Full title of the plan and the address of the plan, if different  from
          that of the issuer named below:

          The Delco Remy America Personal Savings Plan for
          Hourly-Rate Employees in the United States

     B.   Name of issuer of the  securities  held  pursuant  to the plan and the
          address of its principal executive office:

          Delco Remy International, Inc.
          2902 Enterprise Drive
          Anderson, Indiana 46013
<PAGE>


REQUIRED INFORMATION

A.       Financial Statements and Schedules:

                  Report of Independent Auditors

                  Statement of Net Assets Available for Benefits

                  Statement of Changes in Net Assets Available for Benefits

                  Notes to Financial Statements


B.       Exhibits

                  Consent of Independent Auditors

                                   SIGNATURES

         Pursuant to the  requirements  of the Securities  Exchange Act of 1934,
the trustees (or other persons who  administer  the employee  benefit plan) have
duly  caused this  annual  report to be signed on its behalf by the  undersigned
hereto duly authorized.

                                The Delco Remy America Personal Savings Plan for
                                Hourly-Rate Employees in the United States(2)
                                (Name of Plan)


Date June 28, 2000              Delco Remy America, Inc., Administrator


                                By:   /s/ Roderick English
                                    -----------------------------------------
                                      Roderick English, Senior Vice President
                                      Human Resources and Communications

<PAGE>

Audited Financial Statements

The Delco Remy America  Personal  Savings Plan for Hourly-Rate  Employees in the
United States

December 31, 1999 and 1998 and Year Ended
December 31, 1999 with Report of Independent Auditors


<PAGE>



                The Delco Remy America Personal Savings Plan for
                   Hourly-Rate Employees in the United States
                              Financial Statements

                    December 31, 1999 and 1998 and Year Ended
              December 31, 1999 with Report of Independent Auditors



                                    Contents


Report of Independent Auditors ..................................1


Financial Statements

Statements of Net Assets Available for Benefits..................2
Statement of Changes in Net Assets Available for Benefits........3
Notes to Financial Statements....................................4




<PAGE>






                         Report of Independent Auditors



Plan Administrator
The Delco Remy America Personal Savings Plan for
Hourly-Rate Employees in the United States

We have audited the accompanying statements of net assets available for benefits
of the Delco Remy America Personal Savings Plan for Hourly-Rate Employees in the
United  States as of December  31, 1999 and 1998,  and the related  statement of
changes in net assets  available  for  benefits  for the year ended 1999.  These
financial  statements  are the  responsibility  of the  Plan's  management.  Our
responsibility  is to express an opinion on these financial  statements based on
our audits.

We conducted our audits in accordance with auditing standards generally accepted
in the United States. Those standards require that we plan and perform the audit
to obtain reasonable  assurance about whether the financial  statements are free
of material misstatement. An audit includes examining, on a test basis, evidence
supporting  the amounts and  disclosures in the financial  statements.  An audit
also includes assessing the accounting principles used and significant estimates
made by  management,  as well as  evaluating  the  overall  financial  statement
presentation.  We believe  that our audits  provide a  reasonable  basis for our
opinion.

In our opinion,  the financial  statements  referred to above present fairly, in
all  material  respects,  the net assets  available  for benefits of the Plan at
December  31,  1999 and 1998,  and the changes in its net assets  available  for
benefits  for the year ended 1999,  in  conformity  with  accounting  principles
generally accepted in the United States.

                                                          /s/ Ernst & Young LLP
May 22, 2000
<PAGE>
<TABLE>
<CAPTION>
                                 The Delco Remy America Personal Savings Plan
                                for Hourly-Rate Employees in the United States

                                Statement of Net Assets Available for Benefits



                                                  December 31
                                            1999               1998
                                     --------------------------------------

<S>                                        <C>                <C>
Assets:
Interest in Delco Remy
    International Inc. Master Trust        $ 16,613,782                $ -
Mutual funds                                          -         11,453,838
Participant loans                               796,750            508,941

                                     --------------------------------------
Net assets available for benefits          $ 17,410,532       $ 11,962,779
                                     ======================================

<FN>

See accompanying notes.
</FN>
</TABLE>
<PAGE>
<TABLE>
<CAPTION>
                          Statement of Changes in Net Assets Available for Benefits
                                         Year Ended December 31, 1999

<S>                                                       <C>
Additions:
     Employee voluntary contributions                      $ 2,380,674
     Rollover contributions                                     39,144
     Plan income from Master Trust                           4,227,989
                                                 ----------------------
Total additions                                              6,647,807

Deductions:
     Participant withdrawals and distributions               1,197,889
     Administrative expenses                                     2,165
                                                 ----------------------
Total deductions                                             1,200,054
                                                 ----------------------
Net increase                                                 5,447,753
Net assets available for benefits:
     Beginning of year                                      11,962,779
                                                 ----------------------
     End of year                                          $ 17,410,532
                                                 ======================

<FN>

See accompanying notes
</FN>
</TABLE>
<PAGE>


                The Delco Remy America Personal Savings Plan for
                   Hourly-Rate Employees in the United States

                          Notes to Financial Statements

                                December 31, 1999





1. Significant Accounting Policies

Interest in Master Trust

Effective January 1, 1999, Delco Remy International,  Inc. established the Delco
Remy  International,  Inc.  Master Trust ("Master  Trust") to hold assets of the
Delco Remy  International  401(k) Retirement and Savings Plan and the Delco Remy
America  Personal  Savings Plan for  Hourly-Rate  Employees in the United States
("Plan").  Existing  investments  of the Plan were  transferred  into the Master
Trust upon its establishment.  The Fidelity Management Trust Company ("Trustee")
maintains an accounting of the assets associated with each Plan.

The Plan's  investments in mutual funds at December 31, 1998 were valued at fair
value based on the quoted market price as of the most recent  valuation  date at
the end of the  year.  The  participant  loans are  valued at their  outstanding
balances,  which approximates fair value. Dividends on mutual funds are recorded
as investment income on the date received.

With  respect  to  the  Plan's  investments  in  the  Master  Trust,  marketable
securities are stated at fair value.  Securities traded on a national securities
exchange are valued at the last reported sales price on the last business day of
the plan  year,  investments  traded in the  over-the-counter  market and listed
securities for which no sale was reported on that date are valued at the average
of the last  reported bid and ask prices.  The fair value of  participant  units
owned by the Master Trust in the collective funds are based on quoted redemption
value on the last business day of the Plan's year-end.

Administrative Expenses

Cash management fees are paid by the Plan. All other administrative expenses are
paid by Delco Remy America, Inc. ("Company").

Use of Estimates

The preparation of financial  statements in conformity  with generally  accepted
accounting principles requires management to make estimates and assumptions that
affect the amounts reported in the financial  statements and accompanying notes.
Actual results could differ from those estimates.


<PAGE>


                The Delco Remy America Personal Savings Plan for
                   Hourly-Rate Employees in the United States

                    Notes to Financial Statements (continued)


1. Significant Accounting Policies (continued)

Reclassification

Certain  amounts in the 1998  financial  statements  have been  reclassified  to
conform to the 1999 presentation.

2. Description of Plan

The Plan is a defined  contribution plan which was established  effective August
1, 1994 to provide  retirement  and other  benefits  to  participants.  The Plan
covers  substantially  all hourly  employees of the Company,  who have  attained
seniority,  which is defined in the applicable  collective bargaining agreement.
The Plan is subject to the provisions of the Employee Retirement Income Security
Act of 1974 (ERISA).

Employees may make voluntary  contributions  to their account  through  periodic
payroll  deductions  at  rates  from  1% to  25%  of  gross  pay.  In  addition,
participants  may  elect to  contribute  from 1% to 100% of  their  share of the
Company profit sharing distribution. The profit sharing contribution and payroll
deductions   combined  cannot  exceed  the  maximum   contribution   limitations
established annually by the Internal Revenue Service.

Participants  may designate that their  contributions be deposited in any of the
investment   options   designated   by  the  Plan   administrator.   Participant
contributions vest immediately.

A participant may make a complete or partial hardship withdrawal of amounts held
in his or her account.  The  withdrawal  must be necessary in light of immediate
and heavy financial needs of the participant. During the twelve months following
a withdrawal, employee contributions are suspended.

Participants  may borrow from their accounts a minimum of $1,000 up to a maximum
of the lesser of $50,000 or one-half of the vested account  balance.  Loans bear
interest at the Plan Trustee's  prime rate.  Payments on the  outstanding  loans
must be made at least  quarterly and the repayment  period can range from twelve
months to five years, unless the loan is for the purchase or construction of the
participant's  principal  residence,  in which case the repayment  period is ten
years.



<PAGE>


                The Delco Remy America Personal Savings Plan for
                   Hourly-Rate Employees in the United States

                    Notes to Financial Statements (continued)

2. Description of Plan (continued)

The Company has the right to amend or terminate the Plan at any time.

More detailed  information  concerning  the Plan may be found by consulting  the
Summary Plan Description which is available from the plan administrator.

3. Investments

The Plan's assets are held in a Master Trust  established  for the investment of
the assets of the Plan and The Delco Remy  International  401(k)  Retirement and
Savings Plan. Each  participating  plan has an undivided  interest in the Master
Trust.  The assets of the Master  Trust are held by  Fidelity  Management  Trust
Company. The Trustee maintains a separate account reflecting the equitable share
of each Plan in the Trust.  At December 31, 1999, the Plan's interest in the net
assets of the Master Trust was approximately  30%.  Information  relating to the
Master Trust investments, investment gain (loss) and the Plan's interest therein
is summarized below and on the following page:

     Net assets of Master Trust:
       Common stock                                          $     200,427
       Mutual funds                                             46,826,687
       Money Market                                              5,682,451
       Common\collective trusts                                  2,860,592
       Interest of affiliated plan in Master Trust             (38,956,375)
                                                         --------------------
     Plan's interest in Master Trust assets                   $ 16,613,782
                                                         ====================



<PAGE>


                The Delco Remy America Personal Savings Plan for
                   Hourly-Rate Employees in the United States

                    Notes to Financial Statements (continued)

3. Investments (continued)
<TABLE>
<CAPTION>
<S>                                                                                            <C>
     Year ended December 31, 1999 Master Trust investment gain (loss):
       Interest and Dividend income                                                            $  3,755,351
       Net appreciation (depreciation) in fair value of investments:
         Common stock                                                                               (29,964)
         Mutual funds                                                                             8,079,813
        Investment income of affiliated plan in Master Trust                                     (7,577,211)
                                                                                          --------------------
     Plan's interest in Delco Remy International Inc. Master
         Trust investment income, net of administrative expenses                               $  4,227,989
                                                                                          ====================

The fair value of individual investments that represent 5% or more of Plan asset
at December 31, 1998 were as follows:

                                                                                                Fair Value at
                                                                                              December 31, 1998
                                                                                          --------------------------
     Mutual funds:
       Vanguard Money Market Prime Portfolio Reserves, Inc.                                    $  2,697,652
       Vanguard Index 500 Trust                                                                   3,695,901
       Fidelity Emerging Growth Fund                                                              2,687,978
       Fidelity Balanced Fund                                                                     1,482,791
</TABLE>

4.  Income Tax Status

The Plan has received a determination  letter from the Internal  Revenue Service
dated May 21, 1998 stating that the Plan is qualified  under  Section 401 (a) of
the Internal  Revenue Code (the "Code")  and,  therefore,  the related  trust is
exempt  from  taxation.  Once  qualified,  the Plan is  required  to  operate in
conformity  with the Code to maintain  its  qualification.  The Plan Sponsor had
indicated that it will take the necessary  steps, if any, to maintain the Plan's
qualified status.



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