DELCO REMY INTERNATIONAL INC
11-K, 2000-06-28
MOTOR VEHICLE PARTS & ACCESSORIES
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SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549


Form 11-K

Annual Report Pursuant to Section 15(d) of the
Securities Exchange Act of 1934


(Mark One)

[X]  Annual  report  pursuant to Section 15(d) of the Securities Exchange Act of
     1934
                For the year ended December 31, 1999

[ ]  Transitional report  pursuant to  Section 15(d) of  the Securities Exchange
     Act of 1934

                For the transition period from         to

     Commission file number: 333-69715

     A.   Full title of the plan and the address of the plan, if different  from
          that of the issuer named below:

          Delco Remy International
          401(k) Retirement and Savings Plan

     B.   Name of issuer of the  securities  held  pursuant  to the plan and the
          address of its principal executive office:

          Delco Remy International, Inc.
          2902 Enterprise Drive
          Anderson, Indiana 46013


<PAGE>


REQUIRED INFORMATION

A.       Financial Statements and Schedules:

                  Report of Independent Auditors

                  Statement of Net Assets Available for Benefits

                  Statement of Changes in Net Assets Available for Benefits

                  Notes to Financial Statements


B.       Exhibits

                  Consent of Independent Auditors

                                   SIGNATURES

         Pursuant to the  requirements  of the Securities  Exchange Act of 1934,
the trustees (or other persons who  administer  the employee  benefit plan) have
duly  caused this  annual  report to be signed on its behalf by the  undersigned
hereto duly authorized.

                                    Delco Remy International
                                    401(k) Retirement and Savings Plan
                                    (Name of Plan)



Date June 28, 2000                  Delco Remy International Inc., Administrator


                                    By: /s/ Roderick English
                                       --------------------------------------
                                          Roderick English, Vice President -
                                          Human Resources and Communications


<PAGE>

AUDITED FINANCIAL STATEMENTS

Delco Remy International 401(k) Retirement and Savings Plan

December 31, 1999 and 1998 and Year Ended
December 31, 1999 with Report of Independent Auditors


<PAGE>



           Delco Remy International 401(k) Retirement and Savings Plan
                              Financial Statements


                    December 31, 1999 and 1998 and Year Ended
              December 31, 1999 with Report of Independent Auditors

                                    Contents


Report of Independent Auditors .............................................1


Financial Statements

Statements of Net Assets Available for Benefits.............................2
Statement of Changes in Net Assets Available for Benefits...................3
Notes to Financial Statements...............................................4





<PAGE>










                         Report of Independent Auditors



Plan Administrator
Delco Remy International 401(k) Retirement and Savings Plan

We have audited the accompanying statements of net assets available for benefits
of the  Delco  Remy  International  401(k)  Retirement  and  Savings  Plan as of
December 31, 1999 and 1998,  and the related  statement of changes in net assets
available for benefits for the year ended 1999.  These financial  statements are
the responsibility of the Plan's management. Our responsibility is to express an
opinion on these financial statements based on our audits.

We conducted our audits in accordance with auditing standards generally accepted
in the United States. Those standards require that we plan and perform the audit
to obtain reasonable  assurance about whether the financial  statements are free
of material misstatement. An audit includes examining, on a test basis, evidence
supporting  the amounts and  disclosures in the financial  statements.  An audit
also includes assessing the accounting principles used and significant estimates
made by  management,  as well as  evaluating  the  overall  financial  statement
presentation.  We believe  that our audits  provide a  reasonable  basis for our
opinion.

In our opinion,  the financial  statements  referred to above present fairly, in
all  material  respects,  the net assets  available  for benefits of the Plan at
December  31,  1999 and 1998,  and the changes in its net assets  available  for
benefits  for the year ended 1999,  in  conformity  with  accounting  principles
generally accepted in the United States.

                                                          /s/ Ernst & Young LLP

May 22, 2000
<PAGE>
<TABLE>
<CAPTION>

           Delco Remy International 401(k) Retirement and Savings Plan

                 Statement of Net Assets Available for Benefits



                                                      December 31
                                               1999                 1998
                                     ------------------------------------------
<S>                                          <C>                  <C>
Assets:
Interest in Delco Remy
     International Inc. Master Trust         $ 38,956,375                  $ -
Mutual funds                                            -            9,708,650
Participant loans                               1,776,590              344,524

                                     ------------------------------------------
Net assets available for benefits            $ 40,732,965         $ 10,053,174
                                     ==========================================

<FN>

See accompanying notes.
</FN>
</TABLE>
<PAGE>
<TABLE>
<CAPTION>
           Delco Remy International 401(k) Retirement and Savings Plan

           Statements of Changes in Net Assets Available for Benefits
                          Year Ended December 31, 1999

<S>                                                              <C>
Additions:
     Employee voluntary contributions                             $ 4,947,930
     Company contributions                                          1,670,071
     Rollover contributions                                         1,116,300
     Plan income from Master Trust                                  7,577,211
                                                     -------------------------
Total additions                                                    15,311,512

Deductions:
     Participant withdrawals and distributions                      1,997,798
     Administrative expenses                                            7,242
                                                     -------------------------
Total deductions                                                    2,005,040
                                                     -------------------------
                                                                   13,306,472

Plan to plan transfers                                             17,373,319
                                                     -------------------------
Net increase                                                       30,679,791
Net assets available for benefits:
     Beginning of year                                             10,053,174
                                                     -------------------------
     End of year                                                 $ 40,732,965
                                                     =========================
<FN>

See accompanying notes.
</FN>
</TABLE>
<PAGE>


           Delco Remy International 401(k) Retirement and Savings Plan
                          Notes to Financial Statements
                                December 31, 1999

1. Significant Accounting Policies

Interest in Master Trust

Effective January 1, 1999, Delco Remy International,  Inc. established the Delco
Remy  International,  Inc.  Master Trust ("Master  Trust") to hold assets of the
Delco Remy  International  401(k)  Retirement  and Savings Plan ("Plan") and the
Delco Remy America Personal Savings Plan for Hourly-Rate Employees in the United
States.  Existing investments of the Plan were transferred into the Master Trust
upon its  establishment.  The  Fidelity  Management  Trust  Company  ("Trustee")
maintains an accounting of the assets associated with each Plan.

The Plan's  investments in mutual funds at December 31, 1998 were valued at fair
value based on the quoted market price as of the most recent  valuation  date at
the end of the  year.  The  participant  loans are  valued at their  outstanding
balances,  which approximates fair value. Dividends on mutual funds are recorded
as investment income on the date received.

With  respect  to  the  Plan's  investments  in  the  Master  Trust,  marketable
securities are stated at fair value.  Securities traded on a national securities
exchange are valued at the last reported sales price on the last business day of
the plan  year,  investments  traded in the  over-the-counter  market and listed
securities for which no sale was reported on that date are valued at the average
of the last  reported bid and ask prices.  The fair value of  participant  units
owned by the Master Trust in the collective funds are based on quoted redemption
value on the last business day of the Plan's year-end.

Administrative Expenses

Cash management fees are paid by the Plan. All other administrative expenses are
paid by Delco Remy International, Inc. ( "Company").

Use of Estimates

The preparation of financial  statements in conformity  with generally  accepted
accounting principles requires management to make estimates and assumptions that
affect the amounts reported in the financial  statements and accompanying notes.
Actual results could differ from those estimates.


<PAGE>


           Delco Remy International 401(k) Retirement and Savings Plan
                    Notes to Financial Statements (continued)



1.       Significant Accounting Policies (continued)

Reclassification

Certain  amounts in the 1998  financial  statements  have been  reclassified  to
conform to the 1999 presentation.

2. Description of the Plan

The Plan is a defined  contribution plan which was established  effective August
1, 1994 to provide  retirement  and other  benefits  to  participants.  The Plan
covers  substantially all salaried employees of the Company,  who have completed
90 days of employment with the Company (six months prior to January 1, 1998) and
have reached 18 years of age.  Salaried  employees who transferred  from General
Motors  Corporation  ("GM") with more than six months of  continuous  employment
with GM are eligible for  participation  in the Plan on the date of transfer (or
active  employment)  with the Company.  The Plan is subject to the provisions of
Employee Retirement Income Security Act of 1974 (ERISA).

Participants  may make voluntary  pre-tax and after-tax  contributions  to their
account  through  periodic  payroll  deductions at rates from 1% to 20% of their
base salary.  The annual  pre-tax  contributions  per  participant  for the year
cannot exceed the maximum contribution  limitations  established annually by the
Internal Revenue Service (IRS).

The  Company  makes  matching  contributions  of 50% of the  sum of the  pre-tax
contributions and after-tax contributions made by each participant,  up to 6% of
the  participant's  contributions.   The  Board  of  Directors  of  the  Company
determines  the amount of  nonelective  contributions,  if any, that the Company
will contribute each year.

Participants are vested at all times in their pre-tax, after-tax,  rollover, and
nonelective   contributions.   Participants   are  vested  in  Company  matching
contributions and Retiree Medical  Contributions  after completing five years of
service  with  the  Company,  retirement,  death,  or age 65.  Participants  may
designate that their contributions be deposited in any of the investment options
designated by the plan administrator.



<PAGE>


           Delco Remy International 401(k) Retirement and Savings Plan
                    Notes to Financial Statements (continued)



2. Description of the Plan (continued)

Participants  are  entitled to benefits  beginning at normal  retirement,  early
retirement or death. Participants may choose one lump sum payment or a series of
monthly installments (if the participant's  account balance exceeds $5,000) in a
dollar amount elected by the participant.  Upon  termination of employment,  the
participant's vested account balance becomes payable.

If the  participant's  vested account balance exceeds $5,000,  such distribution
cannot be made  without the  participant's  consent.  The  balance of  forfeited
nonvested  accounts was not material as of December 31, 1999 and 1998,  and will
be used to reduce future employer contributions.

Participants may make a complete or partial hardship withdrawal of their pre-tax
contributions,  supplemental and rollover account  balance,  excluding  earnings
allocated  to such  accounts.  The  withdrawal  must be  necessary  in  light of
immediate  and  heavy  financial  needs of the  participant  as  defined  by IRS
regulations. The withdrawal may not exceed the immediate heavy financial need of
the  participant,  and the  participant  must have obtained all other  available
distributions. During the twelve months following a hardship withdrawal, pre-tax
contributions,  after-tax  contributions,  and employee  contributions under any
other plan  maintained by the Company are suspended.  In addition,  participants
may  withdraw  all  or  part  of  their  after-tax  contributions.  The  minimum
withdrawal of after-tax contributions is $500.

Participants  may borrow  from their  accounts a minimum  loan of $1,000 up to a
maximum  of the lesser of $50,000 or  one-half  of the vested  account  balance.
Loans bear  interest at a rate of 1% above the  Trustee's  prime  lending  rate.
Payments  on the  outstanding  loans  must be made at  least  quarterly  and the
repayment period can range from six months to five years, unless the loan is for
the purchase or construction of the participant's  principal residence, in which
case the repayment  period is ten years.  In the event that a loan is not repaid
within the appropriate  repayment period, the participant will be deemed to have
received  a  distribution  from his  account  equal to the  remaining  principal
balance and accrued interest outstanding.

The  Company  has the  right to amend or  terminate  the Plan at any  time.  The
Company has the right to suspend  contributions to the Plan at any time, whether
permanently or temporarily for any length of time.



<PAGE>


           Delco Remy International 401(k) Retirement and Savings Plan
                    Notes to Financial Statements (continued)



2. Description of the Plan (continued)

More detailed  information  concerning  the Plan may be found by consulting  the
Summary Plan Description which is available from the plan administrator.

3. Investments

The Plan's assets are held in a Master Trust  established  for the investment of
the  assets of the Plan and The Delco Remy  America  Personal  Savings  Plan for
Hourly-Rate  Employees  in the United  States.  Each  participating  plan has an
undivided  interest in the Master Trust. The assets of the Master Trust are held
by Fidelity  Management Trust Company.  The Trustee maintains a separate account
reflecting the equitable  share of each Plan in the Trust. At December 31, 1999,
the Plan's interest in the net assets of the Master Trust was approximately 70%.
Information relating to the Master Trust investments, investment gain (loss) and
the Plan's interest therein is summarized below:

<TABLE>
<CAPTION>
<S>                                                                                            <C>
     Net assets of Master Trust:
       Common stock                                                                            $    200,427
       Mutual funds                                                                              46,826,687
       Money market funds                                                                         5,682,451
       Common\collective trusts                                                                   2,860,592
        Interest of affiliated plan  in Master Turst                                            (16,613,782)
                                                                                          --------------------
     Plan's interest in Master Trust assets                                                    $ 38,956,375
                                                                                          ====================

     Year ended December 31, 1999 Master Trust investment gain (loss):
       Interest and Dividend income                                                            $  3,755,351
       Net appreciation (depreciation) in fair value of investments:
         Common stock                                                                               (29,964)
         Mutual funds                                                                             8,079,813
       Investment income of affiliated plan in Master Trust                                      (4,227,989)
                                                                                          --------------------
     Plan's interest in Master Trust investment gain,
       net of administrative fees                                                                $7,577,211
                                                                                          ====================

</TABLE>


<PAGE>


           Delco Remy International 401(k) Retirement and Savings Plan
                    Notes to Financial Statements (continued)



3. Investments (continued)

The fair  value of  individual  investments  that  represent  5% or more of Plan
assets at December 31, 1998 were as follows:

                                                                Fair Value at
                                                              December 31, 1998
                                                         -----------------------
     Mutual funds:
       Vanguard Money Market Prime
         Portfolio Reserves, Inc.                              $ 1,353,294
       Fidelity Emerging Growth Fund                             2,608,098
       Fidelity Balanced Fund                                    1,351,271
       Vanguard Index 500 Trust                                  3,360,415
        Fidelity Contra Fund                                       575,378

4. Income Tax Status

The Plan has received a determination  letter from the Internal  Revenue Service
dated November 1, 1996,  stating that the Plan is qualified under Section 401(a)
of the Internal Revenue Code (the "Code") and,  therefore,  the related trust is
exempt from  taxation.  However,  the Plan was amended and  restated,  effective
January 1, 1999,  subsequent  to the  issuance  of the  favorable  determination
letter.  Once qualified,  the Plan is required to operate in conformity with the
Code to maintain its qualification.  The Plan Sponsor has indicated that it will
take the necessary steps, if any, to maintain the Plan's qualified status.

5. Plan Mergers

Effective  January 1, 1999,  the assets and  liabilities  of several  affiliated
plans  were  merged  into the Plan.  As a result of the  merger,  the Plan's net
assets increased by approximately $17 million.




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