BIRMINGHAM STEEL CORP
10-Q, 1999-05-17
STEEL WORKS, BLAST FURNACES & ROLLING MILLS (COKE OVENS)
Previous: RESOURCES ACCRUED MORTGAGE INVESTORS LP SERIES 86, 10-Q, 1999-05-17
Next: ORGANOGENESIS INC, S-3, 1999-05-17




                                 UNITED STATES
                       SECURITIES AND EXCHANGE COMMISSION
                             Washington, D. C. 20549

                                    FORM 10-Q

(Mark One)
/X/   QUARTERLY  REPORT  PURSUANT  TO  SECTION  13 or  15(d)  OF THE  SECURITIES
      EXCHANGE ACT OF 1934 For the quarterly period ended March 31, 1999

                                       OR

/  /  TRANSITION REPORT PURSUANT TO SECTION 13 OR
      15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
      For the transition period from     to

                                 Commission File
                                   No. 1-9820

                          BIRMINGHAM STEEL CORPORATION

       DELAWARE                                 13-3213634

(State of Incorporation)         (I.R.S. Employer Identification No.)

                      1000 Urban Center Parkway, Suite 300
                            Birmingham, Alabama 35242

                                 (205) 970-1200

     Indicate  by check mark  whether the  registrant  (1) has filed all reports
required to be filed by Section 13 or 15(d) of the  Securities  and Exchange Act
of 1934  during the  preceding  12 months (or for such  shorter  period that the
registrant was required to file such reports),  and (2) has been subject to such
filing requirements for the past 90 days Yes x No .

     Indicate the number of shares  outstanding of each of the issuer's  classes
of common stock, as of the latest practicable date:  29,647,281 Shares of Common
Stock, Par Value $.01 Outstanding at May 13, 1999.


<PAGE>



                                    BIRMINGHAM STEEL CORPORATION
                                    Consolidated Balance Sheets
                               (in thousands, except per share data)


                                         March 31,               June 30,
ASSETS                                    1999                   1998
                                      (Unaudited)              (Audited)
                                      ----------------        ---------------
Current assets:
  Cash and cash equivalents           $       1,414     $             902
  Accounts receivable, net of
    allowance for doubtful accounts
    $936 at March 31, 1999
    and $1,838 at June 30, 1998             107,962               121,854
  Inventories                               175,380               243,275
  Other                                      19,947                27,967
                                       ----------------        ---------------
      Total current assets                  304,703               393,998


Property, plant and equipment
  Land and buildings                        267,205               258,905
  Machinery and equipment                   658,835               652,240
  Construction in progress                  156,903                67,401
                                        ---------------        ---------------
                                          1,082,943               978,546
  Less accumulated depreciation            (257,655)             (221,051)
                                       ----------------        ---------------
      Net property, plant and equipment     825,288               757,495


  Excess of cost over net assets acquired    41,630                44,420
  Other                                      54,145                48,865
                                       ----------------        ---------------
        Total assets                $     1,225,766           $ 1,244,778
                                       ================        ===============




<PAGE>



LIABILITIES & STOCKHOLDERS' EQUITY

Current liabilities:
  Notes payable and current
    portion of long-term debt      $        38,323             $    10,119
  Accounts payable                          72,166                  92,813
  Accrued interest payable                   8,307                   1,761
  Accrued payroll expenses                   6,188                  12,015
  Accrued operating expenses                 9,386                  12,901
  Other current  liabilities                19,644                  26,715
                                       --------------          ---------------
      Total current liabilities            154,014                 156,324

Deferred income taxes                       44,171                  47,922
Deferred liabilities                         9,515                   7,630
Long-term debt less current portion        572,517                 558,820
Minority interest in subsidiary              9,749                  13,475
Commitments and contingencies                    -                       -

Stockholders' equity:
  Preferred stock, par value
    $.01; authorized:  5,000 shares              -                       -
  Common stock, par value
    $.01; authorized:  75,000
     shares; issued:  29,830 at
     March 31, 1999 and
     29,780 at June 30, 1998                   298                     298
  Additional paid-in capital               329,105                 331,859
  Treasury stock, 167 and 191
    shares at March 31,
    1999 and June 30, 1998,
    respectively, at cost                     (902)                (2,929)
  Unearned compensation                       (851)                  (912)
  Retained earnings                        108,150                132,291
                                     -------------             ------------
      Total stockholders' equity     $     435,800             $  460,607
                                     -------------             ------------

        Total liabilities and 
            stockholders' equity     $   1,225,766             $1,244,778
                                     =============             ===========

                                      See accompanying notes.



<PAGE>



                           BIRMINGHAM STEEL CORPORATION
                    CONSOLIDATED STATEMENTS OF OPERATIONS
                (in thousands, except per share data; unaudited)

                                       Three months ended    Nine months ended
                                           March 31,            March 31,
                                       -------  ---------    -----------------
                                        1999       1998       1999       1998
                                       -------- ---------    --------- --------
Net sales                             $224,486  $298,199     $722,296  $853,199

Cost of sales:
  Other than depreciation
     and amortization                  193,642   254,893      619,745   728,007
  Depreciation and amortization         14,939    14,778       44,922    40,393
                                      --------   ---------   --------- ---------
  Gross profit                          15,905    28,528       57,629    84,799

Pre-operating/start-up
  costs                                 20,623    14,648       40,467    23,753
Selling, general and administrative     11,380    12,168       31,801    34,063
Interest                                 8,113     8,160       25,496    20,740
                                      --------   ---------    --------  --------
                                       (24,211)   (6,448)     (40,135)    6,243

Other income, net                        1,801     1,087       13,087     6,613
Loss from equity investments            (3,434)   (2,159)      (6,789)   (4,058)
Minority interest in loss of subsidiary  1,796       430        3,725     1,243
                                      --------    --------     -------  --------

Income (loss) before income taxes      (24,048)   (7,090)     (30,112)   10,041

Provision for income taxes              (8,417)   (2,942)     (10,539)    4,167
                                      --------    --------    --------- --------

   Net income (loss)                $  (15,631)  $(4,148)    $(19,573)  $ 5,874
                                      ========    ========   =========  ========

Weighted average shares outstanding     29,509    29,654       29,416    29,683
                                      ========    ========   =========  ========

Basic and diluted earnings
  (loss) per share                  $    (0.53)  $ (0.14)    $   (.67)  $  0.20
                                      ========    ========   =========  ========
Dividends declared per share        $    0.025   $ 0.100     $  0.150   $ 0.300
                                      ========    ========   =========  ========


<PAGE>



                                              BIRMINGHAM STEEL CORPORATION
                                         CONSOLIDATED STATEMENTS OF CASH FLOWS
                                                     (In thousands)

                                                           Nine Months Ended
                                                               March 31,
                                                    ---------------------------
                                                       1999               1998
                                                    (Unaudited)     (Unaudited)
                                                   -------------    -----------
CASH FLOWS FROM OPERATING ACTIVITIES:
  Net income (loss)                                 $  (19,573)     $     5,874
  Adjustments to reconcile net income (loss) to net
    cash provided by operating activities:
      Depreciation and amortization                     44,922           40,393
      Provision for doubtful accounts receivable           126                -
      Deferred income taxes                             (3,751)           3,209
      Minority interest in loss of subsidiary           (3,725)          (1,243)
      Loss from equity investments                       6,789            4,058
      Other                                              2,571            1,462
  Changes in operating  assets and  liabilities,  
    net of effects  from  business
    acquisitions:
      Accounts receivable                               13,766           (4,091)
      Inventories                                       67,895            9,796
      Prepaid expenses                                     904           (2,340)
      Other current assets                              (2,886)          (7,010)
      Accounts payable                                 (20,647)          (4,471)
      Other accrued liabilities                         (9,280)           9,448
      Deferred compensation                              1,298              924
                                                    ------------     -----------
      Net cash provided by operating activities         78,409           56,009

CASH FLOWS FROM INVESTING ACTIVITIES:
  Additions to property, plant and equipment (including
    expenditures reimburseable under lease agreement) (118,081)        (122,679)
  Proceeds from lease agreement                          7,779           75,000
  Proceeds from disposal of property,
    plant and equipment                                  3,377           17,357
  Proceeds from sale of 50% equity in scrap subsidiaries     -               65
  Equity investment in Laclede Steel Company                 -          (15,003)
  Equity investment in American Iron Reduction, LLC     (3,750)         (20,000)
  Additions to other non-current assets                 (4,994)          (5,201)
  Reductions in other non-current assets                 3,645            4,220
                                                    --------------   -----------
      Net cash used in investing activities           (112,024)         (66,241)

CASH FLOWS FROM FINANCING ACTIVITIES:
  Net short-term borrowings and repayments               5,000           15,000
  Proceeds from issuance of long-term debt                   -            1,500
  Borrowings under $30 million bridge facility          13,200                -
  Borrowings under revolving credit facility         1,388,706        1,597,246
  Payments on revolving credit facility             (1,365,005)      (1,590,398)
  Proceeds from issuance of common stock                     -              126
  Purchase of treasury stock                            (3,209)          (1,053)
  Cash dividends paid                                   (4,565)          (8,905)
                                                    --------------  -----------
      Net cash provided by financing activities         34,127           13,516
                                                    --------------  -----------
Net increase in cash and cash equivalents                  512            3.284

Cash and cash equivalents at:
  Beginning of period                                      902              959
                                                    --------------  ------------
  End of period                                     $    1,414      $     4,243
                                                    ==============  ============

Supplemental cash flow disclosures: Cash paid during the period for:
    Interest (net of amounts capitalized)           $   17,955      $    15,770
    Income taxes                                           883            6,347



                                   See accompanying notes.






<PAGE>




                          BIRMINGHAM STEEL COOPORATION
                   NOTES TO CONSOLIDATED FINANCIAL STATEMENTS


1.  DESCRIPTION OF THE BUSINESS AND SIGNIFICANT ACCOUNTING POLICIES

Description of the Business
Birmingham  Steel  Corporation  (the Company)  operates steel  mini-mills in the
United  States  producing  steel  reinforcing  bar,  merchant  products  and SBQ
(special bar  quality)  bar, rod and wire.  The Company  sells to third  parties
primarily in the  construction and automotive  industries  throughout the United
States and Canada.

Basis of Presentation
The consolidated  financial  statements  include the accounts of the Company and
its wholly-owned and majority-owned subsidiaries.  In the opinion of management,
all adjustments considered necessary for a fair presentation have been included.
All such  adjustments  are of a normal  recurring  nature only. All  significant
intercompany  accounts and transactions  have been  eliminated.  When necessary,
prior year  amounts  have been  reclassified  to conform to the  current  year's
presentation.

Inventories
Inventories  are  stated  at the  lower  of cost or  market  value.  The cost of
inventories is determined using the first-in, first-out method.


Earnings per share
The Company  reports  earnings per share  according to FASB  Statement  No. 128,
"Earnings per Share".  Basic  earnings per share is computed  using the weighted
average number of outstanding common shares for the period. Diluted earnings per
share is computed using the weighted average number of outstanding common shares
and any dilutive equivalents. The adoption of Statement No. 128 had no effect on
earnings per share in the prior year period reflected herein.


Accounting Pronouncements
In June 1997, the FASB issued Statement No. 131  "Disclosures  about Segments of
an Enterprise  and Related  Information"  effective  for fiscal years  beginning
after December 15, 1997. The Company will adopt  Statement No. 131 in its annual
financial  statements  for the fiscal year ending June 30, 1999.  The  statement
requires  companies to report certain  financial  information based on operating
segments of the business.  Management is currently  considering  the impact,  if
any, Statement No. 131 will have on the Company's financial reporting.




<PAGE>


2.  INVENTORIES

Inventories were valued at the lower of cost (first-in,  first-out) or market as
summarized in the following table (in thousands):

                                                   March 31,         June 30,
                                                     1999              1998
                                                  ---------         ---------

               Raw materials and mill supplies  $    49,654        $   60,960
               Work-in-progress                      47,828            84,325
               Finished goods                        77,898            97,990
                                                  ---------         ---------
                                                $   175,380        $  243,275
                                                   ========         =========


3.  LONG TERM DEBT

The Company  amended its debt  agreements in the second  quarter of Fiscal 1999.
The amendment to the  $300,000,000  Revolving line of credit included a variable
increase in interest  rates based on certain ratio  calculations.  The Company's
average  interest  rate under the  revolver  at March 31,  1999 was  6.01%.  The
amendment to the $130,000,000  and $150,000,000  Senior unsecured notes included
an annual  amendment  fee of 0.55% until  certain  ratios are met.  The interest
rates under the $130,000,000  and $150,000,000  Senior unsecured notes are 7.28%
and 7.05%,  respectively.  In return for the  increase in interest  rates and an
increase in certain  fees,  the lenders  have  agreed to less  restrictive  debt
covenants.

In February 1999, the Company  obtained a $30,000,000  bridge facility with Bank
of  American  (formerly  known  as  NationsBank)  to  provide  financing  of the
Cartersville  rolling  mill  project.  Under the  facility,  the Company has the
option to borrow amounts at various interest rates. The facility matures on June
1, 1999. At March 31, the Company had $13,200,000  outstanding  borrowings under
the agreement.

4.  CONTINGENCIES

Environmental
The  Company is  subject  to  federal,  state and local  environmental  laws and
regulations  concerning,   among  other  matters,  waste  water  effluents,  air
emissions and furnace dust management and disposal. The Company believes that it
is currently in compliance with all applicable environmental regulations.

Legal Proceedings
The  Company is  involved in  litigation  relating to claims  arising out of its
operations in the normal course of business.  Such claims are generally  covered
by various forms of insurance.  In the opinion of  management,  any uninsured or
unindemnified  liability  resulting  from existing  litigation  would not have a
material effect on the Company's business, its financial position,  liquidity or
results of operations.


5.  OTHER INCOME

In the first  nine  months of  fiscal  1999,  the  Company  sold real  estate in
Cleveland, Ohio and recognized a gain of $2,232,000. Gains on sales of property,
plant and  equipment  are included in "other  income,  net" in the  Consolidated
Statements of Operations.

In the first nine months of fiscal 1999, the Company  recorded  settlements from
electrode  suppliers of $4,355,000 which were included in "other income, net" in
the Consolidated Statements of Operations.


6.  PRE-OPERATING/START-UP COSTS

Pre-operating/start-up  costs in the accompanying  financial statements consists
of the following (in thousands):

                                               Nine Months Ended March 31,
                                   -------------------------------------------
                                             1999                   1998
                                           --------               --------
     Pre-operating/start-up expenses:
         Memphis                         $   31,536             $   21,521
         Cartersville                         8,931                  2,232
                                           --------               --------
                                         $   40,467               $ 23,753
                                           ========               ========



Item 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS 
        OF OPERATIONS

The statements  contained in this report that are not purely historical or which
might be  considered  an opinion or  projection  concerning  the  Company or its
business,  whether express or implied, are forward-looking statements within the
meaning  of  the  Private  Securities  Litigation  Reform  Act  of  1995.  These
statements include the Company's expectations, hopes, anticipations, intentions,
plans and strategies regarding the future.  Forward-looking  statements include,
but are not limited to:  expectations  about  environmental  remediation  costs,
assessments of expected impact of litigation and adequacy of insurance  coverage
for litigation,  expectations regarding the costs of new projects,  expectations
regarding future earnings,  expectations  concerning the anticipated performance
of new  ventures,  and  expectations  regarding the date when  facilities  under
construction will be operational and the future  performance and capabilities of
those facilities.  Moreover, when making forward-looking statements,  management
must make certain assumptions that are based on management's  collective opinion
concerning future events, and blend these assumptions with information available
to management  when such  assumptions  are made.  Whether these  assumptions are
valid  will  depend  not only on  management's  skill,  but also on a variety of
volatile and highly unpredictable risk factors. Some, but not all, of these risk
factors are  described  below under the heading  "Risk  Factors  That May Affect
Future Operating Results".  The Company's actual results could differ materially
from those described or implied by any  forward-looking  statements  herein. Any
forward-looking  statements contained in this document speak only as of the date
hereof,  and the  Company  disclaims  any intent or  obligation  to update  such
forward-looking statements. Comparisons of results for current and prior periods
are not necessarily  indicative of future performance,  and should not be relied
on for any purpose other than as historical data.

For  the  third  quarter  of  fiscal  1999,  the  Company  reported  a  loss  of
$15,631,000,  or $(0.53) per share,  basic and diluted,  compared with a loss of
$4,148,000, or $(0.14) per share in the third quarter of fiscal 1998.

Net Sales

The Company  reported net sales of  $224,486,000  in the third quarter of fiscal
1999, a decrease of 24.7 percent from $298,199,000  reported in the third period
of fiscal  1998.  Primarily  because  of record  levels  of steel  imports,  the
Company's  shipments  were  707,000  tons,  down 17.8  percent from 860,000 tons
reported in the same period last year.

Cost of Sales

As a  percentage  of net  sales,  cost of sales  (other  than  depreciation  and
amortization)  was 86.3% in the current period  compared with 85.5% in the third
quarter last year. Primarily because of record levels of steel imports,  selling
prices for the Company's  products were  significantly  below prior year levels,
and  resulted  in a decline in total  revenues.  Comparative  quarterly  average
selling prices for the Company's principal products are presented below:
        

                                         Quarter ended March 31
                                            1999            1998

Rebar                                       $262            $302
Merchant                                    $302            $345
SBQ                                         $412            $442



Pre-operating/Start-up Costs

Pre-operating/start-up   costs  in  the  third   quarter  of  fiscal  1999  were
$20,623,000, compared with $14,648,000 in the same period last year.

Start-up costs at the Memphis facility,  which commenced operations in November,
1997, were $14,787,000 and primarily  consisted of excess  production  costs. In
March, 1999, the Memphis melt shop achieved a target production run rate of 75%,
which represents the operating level management believes is necessary to sustain
breakeven financial results for the Memphis operation.

Commencement  of start-up  operations  at the new  mid-section  rolling  mill at
Cartersville,  Georgia  began on March 1, 1999.  In the third  quarter of fiscal
1999,  the  Company  recorded   pre-operating/start-up  expenses  of  $5,846,000
relating  to  the  Cartersville   project.   Initial   start-up   operations  at
Cartersville  have been consistent with  management's  expectations.  Management
expects that start-up expenses associated with Cartersville will be reflected in
the Company's financial results for the next two fiscal quarters.


Selling, General and Administrative Expenses ("SG&A")

SG&A expense was $11,380,000 in the third quarter of fiscal 1999,  compared with
$12,168,000  in the same  period  last  year.  As a  result  of the  decline  in
revenues,  SG&A expense as a percentage of sales  increased to 5.1% from 4.1% in
the prior year period.


Interest Expense

Interest expense in the third quarter of fiscal 1999 was $8,113,000, essentially
unchanged from $8,160,000  reported last year. The Company's total debt at March
31, 1999 was $610,840,000,  up from $549,404,000  reported as of March 31, 1998.
However,  capitalized  interest  in the  current  year  period  was  $1,999,000,
compared with $592,000 in the third quarter of fiscal 1998. Capitalized interest
rose in the current year because of increased  capital spending  associated with
the Cartersville project.

Income Taxes

Effective  income tax rates for the nine months ended March 31, 1999 were 35.0%,
down from  41.5% for the same  period  last year.  This  decrease  is  primarily
related to the non  recognition  of state income tax  benefits in the  Company's
financial statements.

Liquidity and Capital Resources

Operating Activities:

For the nine  months  ended  March 31,  1999,  net cash  provided  by  operating
activities  was $78.4  million,  compared with net cash used of $56.0 million in
the same  period  of the prior  fiscal  year.  Net cash  provided  by  operating
activities  increased  primarily  because of  decreases  in accounts  receivable
($26.3 million) and inventories  ($23.4 million),  partially offset by a decline
in accounts payable ($15.6 million).

Investing Activities:

Net cash used in  investing  activities  was $112.0  million for the nine months
ending  March  31,  1999,  compared  with cash  used of $66.2  million  used for
investing  activities in the same period last year. The current period  increase
was  primarily   attributable  to  capital  expenditures  for  the  Cartersville
mid-section mill project.

Through March 31, 1999, the Company had made equity  investments of $23,750,000,
including  $3,750,000  contributed  during the third  quarter of fiscal 1999, in
American Iron  Reduction,  L.L.C.  (AIR),  a 50 percent owned  subsidiary of the
Company,  that  operates a direct  reduced  iron (DRI)  facility  in  Louisiana.
Pursuant to the Equity Contribution  Agreement,  the Company may be obligated to
make  additional  equity  investments  in AIR of not more than  $3,750,000.  The
Company has agreed to purchase  one-half  of the annual  output of the  facility
(approximately  600,000  metric tons per year) at prices which are equivalent to
AIR's total cost excluding  depreciation  and  amortization,  but including debt
service payments.  For financial reporting purposes,  AIR is accounted for as an
equity method investee.  Because AIR is a captive supplier of raw materials, the
Company  recognizes  its  share  of  operating  profits  or  losses  of AIR as a
component of cost of sales.

On March 31, 1999, AIR elected not to convert the project  finance loan with its
lenders to a term loan. Consequently, the lenders declared AIR to be in default.
However,  the lenders have notified AIR that,  at the present time,  they do not
plan to exercise their remedies with respect to the default. The lenders and AIR
continue to negotiate with respect to the financing of the facility.  Based upon
the  current  status of  discussions  between  AIR and its  lenders,  management
believes the carrying value of the Company's  investment in AIR ($17,512,000) is
appropriate.

Financing Activities:

Total debt  increased  to $611  million at March 31,  1999 from $549  million at
March 31, 1998. The increase in debt was  attributable  to capital  expenditures
attributable  to the  Cartersville  project.  During the  quarter,  the  Company
increased its borrowings  under its revolving  credit facility by $28.3 million.
The Company also paid dividends of $741,000 in the third quarter of fiscal 1999.

In February,  1999,  the Company  obtained a $30 million  facility  with Bank of
America to provide potential bridge financing for the Cartersville  project. The
facility  terminates June 1, 1999. The Company secured the bridge financing as a
means of insuring  that the  Cartersville  project  could be  completed  on time
should the Company's accounts receivable cash collections be negatively impacted
by a continuation  of strong steel  imports.  At March 31, 1999, the Company had
outstanding borrowings of $13.2 million under the bridge facility. Subsequent to
the end of the  quarter,  steel  import  activity  declined  and  the  Company's
shipments and accounts receivable  collections improved. As of May 14, 1999, the
Company had no borrowings outstanding under the bridge facility.

The Company is currently  in  compliance  with the  restrictive  debt  covenants
governing its loan  agreements.  However,  should factors  described under "Risk
factors"  adversely  affect  fiscal 1999  operating  results,  the Company could
violate one or more of it's restrictive covenants within the next twelve months.
The Company has evaluated its alternatives,  including refinancing the Company's
outstanding  obligations,  in the event  that it is  unable  to comply  with its
restrictive  covenants in the near term. Earlier in the current fiscal year, the
Company  amended its $300  million  revolving  credit  facility and $280 million
private  debt  agreements  in order to provide  additional  room for a temporary
period with respect to restrictive  debt covenants.  The impact of such measures
is not expected to have a significant impact on future results of operations.

Working Capital:

Working  capital at the end of the third  quarter was $163.9  million,  compared
with $218.5 million at the end of March, 1998. The change in working capital was
primarily  related  to  a  significant   decrease  in  accounts  receivable  and
inventories. Accounts receivable for the current year period declined because of
a reduction in the Company's  shipments as impacted by the record level of steel
imports. The decline in inventories was primarily attributable to planned billet
reduction  activities  at  the  Cleveland  operation.  The  majority  of  billet
requirements  for the  Cleveland  operation are now supplied by the Memphis melt
shop.


Other Comments

On April 20,  1999,  the Company  declared a dividend of $.025 (two and one-half
cents) per share  payable  May 10, 1999 to  shareholders  of record on April 30,
1999.

The  Company  regrets  to report  the  recent  passing  of Harry  Holiday,  Jr.,
director. Mr. Holiday had served as a director since May, 1991.

Year 2000 Issues

The following Year 2000 discussion is provided in response to the Securities and
Exchange  Commission's recent interpretive  statement  expressing it's view that
public companies should include detailed discussion of Year 2000 issues in their
10Q submission of the MD&A.

Birmingham  Steel  Corporation  is pursuing an  organized  program to assure the
Company's information technology systems and related infrastructure will be Year
2000  compliant.  The  Company  has divided its Year 2000 issues into five areas
including: (1) business systems at corporate headquarters,  (2) business systems
at the Cleveland,  Ohio operation,  (3) infrastructure systems at all locations,
(4) manufacturing systems at all locations, and (5) facility and support systems
at all  locations.  (The Company  includes  certain  systems  which might not be
considered as IT systems,  such as phone switches and certain safety systems, in
the facility and support  systems area of the Year 2000 project).  The Company's
Year 2000 program  includes  three  phases:  (1) an audit and  assessment  phase
designed to identify  Year 2000 issues;  (2) a  modification  phase  designed to
correct  Year  2000  issues   (this  phase   includes   testing  of   individual
modifications  as they are  installed);  and (3) a testing  phase to test entire
systems  for Year  2000  compliance  after  individual  modifications  have been
installed and tested. A dedicated Year 2000 project manager has been assigned to
this project for over one and a half years.  Project  teams have been  assembled
for each area, specific  responsibilities have been identified and specific time
lines have been  prepared for the  activities  to take place within each area of
the project.  Senior management receives monthly updates on the progress against
the time lines for each strategic area.

The Company has  completed  a major round of Year 2000  testing of its  business
systems.  The Company  completed  the audit,  assessment  and,  where  required,
modification  of business  system  software in December,  1998. The Company then
completed  comprehensive  testing of the business  systems at both the corporate
headquarters and at the Cleveland, Ohio operation in January, 1999. The upgraded
Year 2000 tested business  system software at the Cleveland,  Ohio operation was
placed into daily  production  usage at both corporate  headquarters  and at the
Cleveland, Ohio operation in February, 1999.

The Company plans to complete the second phase of its program (modifications and
testing) for its infrastructure  systems,  manufacturing  systems,  facility and
support systems by June 30, 1999,  leaving six months of contingency time before
the December 31, 1999  deadline for  completion  of Year 2000  modifications  of
these systems. Appropriate systems testing will be conducted after June 30, 1999
and problems which are identified will then be corrected.

Management has determined that the costs for correction of the Year 2000 issues,
including any software and hardware  changes (but excluding any hardware systems
that would have been  replaced in any event) and the cost of personnel  involved
in working on this project,  will be less than $3 million  dollars.  The Company
estimates that more than 70% of the costs have been spent to date. The Year 2000
upgrades are being  funded out of the normal  operating  funds,  and account for
less than 25% of the Company's IT budget.

The Year 2000  compliance  effort is a priority  project  for the  Company's  IT
department.  Other IT projects,  however, including upgrades of certain existing
systems and design and installation of new systems, continue while the Year 2000
effort is being accomplished.

The Company's  Year 2000 program also includes  investigation  of major vendors'
and customers' Year 2000 readiness. The Company is using questionnaires, letters
and protocols to determine its vendors' and customers' Year 2000 readiness.  The
Company is contacting,  for example,  energy and scrap vendors and its phone and
data line service vendors to determine their Year 2000 compliance status. If any
such vendors  indicate  that they will not be Year 2000  compliant,  the Company
will develop  contingency plans to address the issue, which may include changing
vendors.  In  addition,  the  Company is  contacting  significant  customers  to
determine their progress towards Year 2000 compliance and to identify issues, if
any, which might develop  because of customers'  failure to be prepared for Year
2000 issues.  In the event issues are identified,  the Company expects to try to
develop  procedures  to permit the Company to  continue  to supply the  customer
involved  despite the Year 2000 issues.  The Company has been assured by its key
financial institutions that they are already Year 2000 compliant or will be Year
2000 compliant in early 1999.

The Company is nearing  completion of its Year 2000  compliance  project and the
management  believes  it has an  effective  program in place to resolve  the few
remaining  Year 2000  issues in a timely  manner.  In the event that the Company
does not complete the remaining  tasks,  the Company could  experience  problems
that could result in the  temporary  interruption  of  production at some of the
Company's  steel  making  facilities.  In addition,  disruptions  in the economy
generally resulting from Year 2000 issues could also materially adversely affect
the Company.  The Company  could be subject to litigation  for computer  systems
product failure,  for example,  failure to properly date business  records.  The
amount  of the  potential  liability  and  lost  revenue  cannot  be  reasonable
estimated at this time.

The Company will complete the  development of a Year 2000  contingency  plan for
its business systems by June, 1999. The plan will involve,  among other actions,
manual workarounds, increasing inventories and adjusting staffing strategies.

Notice:  various statements in this discussion of Year 2000 are  forward-looking
statements within the meaning of the Private Securities Litigation Reform Act of
1995.  These  statements  include  statements  of  the  Company's  expectations,
statements with regard to schedules and expected completion dates and statements
regarding expected Year 2000 compliance.  These  forward-looking  statements are
subject  to various  risk  factors  which may  materially  affect the  Company's
efforts  to  achieve  Year 2000  compliance.  These  risk  factors  include  the
inability  of the Company to  complete  the plans and  modification  that it has
identified,  the failure of software vendors to deliver the upgrades and repairs
to which they have committed, the wide variety of information technology systems
and components, both hardware and software, that must be evaluated and the large
number of vendors and customers with which the Company interacts.  The Company's
assessment of the effects of Year 2000 on the Company are based,  in part,  upon
information received from third parties upon which the Company reasonably relied
must be considered  as a risk factor that might affect the  Company's  Year 2000
efforts. The Company is attempting to reduce the risks by utilizing an organized
approach,  extensive testing, and allowance of ample contingency time to address
issues identified by tests.

*This Year 2000 Readiness  Disclosure (the "Disclosure") is made pursuant to the
Year 2000  Information  Readiness  Disclosure  Act,  Public  Law  105-271.  This
Disclosure is not a warranty, and it does not alter the terms of service for any
customer.  This Disclosure  should not be used for purposes of making investment
decisions.  Additional  information  may be  found  on  the  World  Wide  Web at
www.birsteel.com.

Market Risk Sensitive Instruments

The market risk inherent in the Company's financial  instruments  represents the
potential loss arising from adverse changes in interest rates  (principally U.S.
Treasury  and prime  bank  rates).  In order to manage  this risk,  the  Company
attempts to maintain certain ratios of fixed to variable rate debt. However, the
Company does not currently use derivative  financial  instruments.  At March 31,
1999,  the Company had fixed rate  long-term  debt with a carrying value of $282
million and variable  rate  borrowings of $329 million  outstanding.  Assuming a
hypothetical  10%  adverse  change  in  interest  rates,  the fair  value of the
Company's  fixed rate debt would  decrease by $9.1 million and the Company would
incur an  additional  $1.8 million of annual  interest  expense on variable rate
borrowings.  These  amounts  are  determined  by  considering  the impact of the
hypothetical  change in interest rates on the Company's  cost of borrowing.  The
analysis does not consider the effects of the reduced level of overall  economic
activity  that could exist in such an  environment.  Further,  in the event of a
change of such  magnitude,  management  would  likely  take  actions  to further
mitigate  its exposure to the change.  However,  due to the  uncertainty  of the
specific actions that would be taken and their possible effects, the sensitivity
analysis assumes no changes in the Company's financial structure.

Risk Factors That May Affect Future Operating Results

The Company's  actual results could differ  materially  from those  described or
implied in any forward-looking  statements contained in this document. Among the
factors that could cause  actual  results to differ  materially  are the factors
detailed below. In addition,  readers should consider the risk factors described
from  time to time in  other  Company  reports  filed  with the  Securities  and
Exchange Commission,  including the Company's fiscal 1998 Annual Report filed on
Form 10K.

The  Company's  results  are  currently  being  impacted by  disturbed  economic
conditions in other countries  creating a dramatic  increase in steel imports in
the U.S. Until such time as the U.S. government  intervenes with trade sanctions
or the foreign  economic  situation  improves,  the Company's  performance  will
continue to be adversely impacted by the import situation.

Until  March,  1999,  because  of a  number  of  factors  primarily  related  to
management  and  workforce  turnover  the  Company's  new melt shop in  Memphis,
Tennessee operated at less than a commercially viable production level.  Failure
to sustain a 75% production run rate,  continued delays or other start-up issues
in this project could materially  adversely affect the Company's future results.
While in start-up  operations,  the facility  can  experience  "learning  curve"
problems  which would  prevent the Company from  realizing the timing of certain
plans that it has made for the future.

Until the Memphis melt shop sustains  production at acceptable levels and costs,
the Company's SBQ Division will continue to incur start-up losses.

The Company began start-up  operations of a new mid section  rolling mill at its
Cartersville  facility in March,  1999.  Results in fiscal 1999 will continue to
reflect   pre-operating  and  start-up  losses  associated  with  this  project.
Unexpected  increases in the amount of  pre-operating  and start-up losses could
negatively impact the Company's financial performance.

The Company is committed,  under a take-or-pay  agreement,  to purchase one half
(approximately  600,000 metric tons) of DRI production  from AIR.  Currently the
price paid to AIR for its DRI  production  exceeds the cost of  alternative  raw
materials sources (i.e.
scrap).  This condition is expected to continue until the end of calendar 1999.

Recent  declines in the demand for steel products in the Pacific Rim region have
caused steel  manufacturers  in these  countries to reduce their  production  of
steel products.  Pacific Coast Recycling,  LLC, the venture jointly owned by the
Company and Raw Materials  Development  Corporation,  an affiliate of Mitsui and
Company,  Ltd., is heavily  involved in the export of scrap  products to Pacific
Rim  markets.  Further  significant  erosion in the  demand  for scrap  products
occasioned by the reduced  demand for steel  products in these  countries  could
have a material adverse effect on Pacific Coast Recycling,  LLC, and in turn, on
the value of the Company's investment in the joint venture.

Item 3.  QUANTITATIVE AND QUALITATIVE DISCLOSURE ABOUT MARKET RISK

Refer to the  information  in  MANAGEMENT'S  DICUSSION AND ANALYSIS OF FINANCIAL
CONDITION AND RESULTS OF OPERATIONS under the caption
MARKET RISK SENSITIVE INSTRUMENTS


                                             PART II - OTHER INFORMATION

Item 1. Legal Proceedings

Not Applicable



<PAGE>


Pursuant  to the  requirements  of the  Securities  Exchange  Act of  1934,  the
registrant  has duly  caused  this  report  to be  signed  on its  behalf by the
undersigned thereunto duly authorized.


                          Birmingham Steel Corporation

                          May 17, 1999

                          /s/ Kevin E. Walsh
                          --------------------------
                          Kevin E. Walsh
                          Executive Vice President and
                             Chief Financial Officer




<TABLE> <S> <C>


<ARTICLE>                     5
<LEGEND>
This schedule  contains summary financial  information  extracted from the March
31, 1999 Consolidated  Balance Sheets and Consolidated  Statements of Operations
of Birmingham Steel Corporation and is qualified in its entirety by reference to
such.
</LEGEND>
<CIK>                                   0000779334
<NAME>                                  Birmingham Steel Corporation
<MULTIPLIER>                                  1,000
       
<S>                                            <C>
<PERIOD-TYPE>                                  3-Mos
<FISCAL-YEAR-END>                              Jun-30-1999
<PERIOD-END>                                   Mar-31-1999
<CASH>                                         1,414
<SECURITIES>                                   0
<RECEIVABLES>                                  107,962
<ALLOWANCES>                                   936
<INVENTORY>                                    175,380
<CURRENT-ASSETS>                               304,703
<PP&E>                                         1,082,943
<DEPRECIATION>                                 257,655
<TOTAL-ASSETS>                                 1,225,766
<CURRENT-LIABILITIES>                          154,014
<BONDS>                                        53,500
                          0
                                    0
<COMMON>                                       298
<OTHER-SE>                                     435,502
<TOTAL-LIABILITY-AND-EQUITY>                   1,225,766
<SALES>                                        224,486
<TOTAL-REVENUES>                               224,486
<CGS>                                          208,581
<TOTAL-COSTS>                                  208,581
<OTHER-EXPENSES>                               0
<LOSS-PROVISION>                               20,623
<INTEREST-EXPENSE>                             8,113
<INCOME-PRETAX>                                (24,048)
<INCOME-TAX>                                   (8,417)
<INCOME-CONTINUING>                            (15,631)
<DISCONTINUED>                                 0
<EXTRAORDINARY>                                0
<CHANGES>                                      0
<NET-INCOME>                                   (15,631)
<EPS-PRIMARY>                                  (0.53)
<EPS-DILUTED>                                  (0.53)
        


</TABLE>


© 2022 IncJournal is not affiliated with or endorsed by the U.S. Securities and Exchange Commission