BORDEN CHEMICALS & PLASTICS LIMITED PARTNERSHIP
10-Q, 1994-08-05
PLASTIC MATERIALS, SYNTH RESINS & NONVULCAN ELASTOMERS
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<PAGE>   1
                                      
                                      
                                      
                      SECURITIES AND EXCHANGE COMMISSION
                           WASHINGTON D. C.  20549
                                      
                                  FORM 10-Q
                                      
  X     QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(D) OF THE SECURITIES
 ---    EXCHANGE ACT OF 1934

  For the quarterly period ended            JUNE 24, 1994
                                 --------------------------------------------

  Commission file number                              1-9699
                         ----------------------------------------------------

                        BORDEN CHEMICALS AND PLASTICS
                             LIMITED PARTNERSHIP
            (Exact name of registrant as specified in its charter)

            Delaware                                      31-1269627 
- - -------------------------------                      ----------------------
(State or other jurisdiction of                        (I.R.S. Employer
incorporation or organization)                        Identification No.)

                    Highway 73, Geismar, Louisiana  70734
            ------------------------------------------------------
                   (Address of principal executive offices)



                                (504) 387-5101
        -----------------------------------------------------------------
             (Registrant's telephone number, including area code)

                                Not Applicable
        -----------------------------------------------------------------
             (Former name, former address and former fiscal year,
                        if changed since last report.)


  Indicate by check mark whether the registrant (1) has filed all reports
  required to be filed by Section 13 or 15(d) of the Securities Exchange Act of
  1934 during the preceding 12 months (or for such shorter period that the
  registrant was required to file such reports) and (2) has been subject to
  such filing requirements for the past 90 days.  
Yes  X   No 
    ---     ---
                         ---------------------------
  Number of Common Units outstanding as of the close of business on July 22,
  1994: 36,750,000





                                                                    Page 1 of 12
<PAGE>   2
<TABLE>


                                                                 
                                                                 
                                         BORDEN CHEMICALS AND PLASTICS LIMITED PARTNERSHIP
                                                         ----------------
                                                 CONSOLIDATED STATEMENTS OF INCOME
                                                            (Unaudited)
                                                (In thousands except per Unit data)
                                                                 

<CAPTION>                                                  
                                                           Three Months          Three Months
                                                               Ended                Ended
                                                           June 24, 1994         June 25, 1993
                                                           -------------         -------------
<S>                                                        <C>                   <C>                        
Revenues                                                   
                                                           
     Net trade sales                                       $ 119,661             $  84,381
                                                           
     Net affiliated sales                                     30,010                21,590
                                                           ---------             ---------
                                                           
        Total revenues                                       149,671               105,971                      
                                                           ---------             ---------    
                                                           
Expenses                                                   
                                                           
     Cost of goods sold                                    
                                                           
        Trade                                                 88,831                81,505
                                                           
        Affiliated                                            22,906                20,131
                                                           
     Marketing, general and administrative expenses            5,059                 4,805
                                                           
     Interest expense                                          4,108                 4,119
                                                           
     General Partner incentive                                 2,654
                                                           
     Other (income) and expense, including minority interes      849                   266
                                                           ---------             ---------
                                                           
        Total expenses                                       124,407               110,826         
                                                           ---------             ---------  
                                                           
Net income (loss)                                             25,264                (4,855)
                                                           
     Less 1% General Partner interest                           (253)                   49
                                                           ---------             ---------
                                                           
Net income (loss) applicable to Limited Partners' interest $  25,011             $  (4,806)
                                                           =========             ========= 
                                                           
Net income (loss) per Unit                                 $    0.68             $    (.13)
                                                           =========             ========= 
                                                           
                                                           
Average number of Units outstanding during the period         36,750                36,750
                                                           =========             =========
                                                           
                                                           
Cash distributions declared per Unit                       $    0.65             $     .18
                                                           =========             =========
</TABLE>                                                   
                                                           
                                                           
                                                           


                                                                    Page 2 of 12
<PAGE>   3
<TABLE>
                                                                 
                                                                 
                                         BORDEN CHEMICALS AND PLASTICS LIMITED PARTNERSHIP
                                                                 
                                                 CONSOLIDATED STATEMENTS OF INCOME
                                                            (Unaudited)
                                                (In thousands except per Unit data)
                                                                 
<CAPTION>
                                                             Six Months             Six Months
                                                                Ended                 Ended
                                                            June 24, 1994          June 25, 1993
                                                            -------------          -------------
<S>                                                         <C>                   <C>                       
Revenues                                                    
                                                            
     Net trade sales                                        $ 214,482             $ 158,263
                                                            
     Net affiliated sales                                      54,170                38,312
                                                            ---------             ---------
                                                            
        Total revenues                                        268,652               196,575
                                                            ---------             ---------
                                                            
Expenses                                                    
                                                            
     Cost of goods sold                                     
                                                            
        Trade                                                 175,321               148,186
                                                            
        Affiliated                                             43,321                35,439
                                                            
     Marketing, general and administrative expenses             9,565                 9,360
                                                            
     Interest expense                                           7,902                 7,956
                                                            
     General Partner incentive                                  2,654
                                                            
     Other (income) and expense, including minority interest      997                   223
                                                            ---------             ---------
                                                            
        Total expenses                                        239,760               201,164
                                                            ---------             ---------
                                                            
Net income (loss)                                              28,892                (4,589)
                                                            
     Less 1% General Partner interest                            (289)                   46
                                                            ---------             ---------
                                                            
Net income (loss) applicable to Limited Partners' interest  $  28,603             $  (4,543)
                                                            =========             ========= 
                                                            
Net income (loss) per Unit                                  $     .78             $    (.12)
                                                            =========             ========= 
                                                            
                                                            
Average number of Units outstanding during the period          36,750                36,750
                                                            =========             =========
                                                            
                                                            
Cash distributions declared per Unit                        $     .86             $     .48
                                                            =========             =========
</TABLE>                                                    
                                                            
                                                            
                                                            


                                                                    Page 3 of 12
<PAGE>   4
<TABLE>
                                                                 
                                                                 
                                         BORDEN CHEMICALS AND PLASTICS LIMITED PARTNERSHIP
                                                                 
                                               CONSOLIDATED STATEMENTS OF CASH FLOWS
                                                            (Unaudited)
                                                          (In thousands)


<CAPTION>
                                                                                      Six Months            Six Months
                                                                                        Ended                 Ended
                                                                                    June 24, 1994         June 25, 1993
                                                                                    --------------        --------------
<S>                                                                                 <C>                   <C>
Cash Flows From Operations

 Net income (loss)                                                                  $  28,892             $  (4,589)
                                                                                                                              
  Adjustments to reconcile net income to net cash
  provided by operating activities:
   Depreciation                                                                        21,845                21,424
   Increase in receivables                                                            (17,989)               (1,949)
   Decrease (increase) in inventories                                                   2,122                (2,234)
   Increase in payables                                                                 4,059                 6,414
   Increase in incentive distribution payable                                           2,654
   Decrease in accrued interest                                                          (270)                 (225)
   Other, net                                                                           2,804                (2,826)
                                                                                    ---------             ---------

                                                                                       44,117                16,015
                                                                                    ---------             ---------

Cash Flows From Investing Activities

  Capital expenditures                                                                 (9,451)               (4,629)
                                                                                    ---------             ---------

Cash Flows From Financing Activities

  Cash distributions paid                                                             (14,478)              (22,644)
                                                                                    ---------             ---------


Increase (decrease) in cash and equivalents                                            20,188               (11,258)

Cash and equivalents at beginning of period                                             9,054                19,389
                                                                                    ---------             ---------

Cash and equivalents at end of period                                               $  29,242             $   8,131
                                                                                    =========             =========



Supplemental Disclosure of Cash Flow Information

  Interest paid during the period                                                   $   8,172             $   8,181
                                                                                    =========             =========
</TABLE>





                                                                    Page 4 of 12
<PAGE>   5
<TABLE>
                                         BORDEN CHEMICALS AND PLASTICS LIMITED PARTNERSHIP
                                                         -----------------
                                                    CONSOLIDATED BALANCE SHEETS
                                                            (Unaudited)
                                                          (In thousands)
                                                                 
                                                              ASSETS
                                                              ------
<CAPTION>
                                                                                  June 24, 1994           December 31, 1993
                                                                                  --------------          -----------------
<S>                                                                               <C>                     <C> 
Cash and equivalents                                                              $  29,242               $   9,054
Accounts receivable (less allowance for doubtful
 accounts of $428 and $768, respectively)
     Trade                                                                           63,620                  48,990
     Affiliated                                                                      21,626                  18,267
Inventories
     Finished goods                                                                  18,931                  21,499
     Raw materials                                                                    8,204                   7,758
Other current assets                                                                  1,959                   2,182
                                                                                  ---------               ---------
        Total current assets                                                        143,582                 107,750
                                                                                  ---------               ---------

Investments in and advances to affiliated companies                                   3,642                   3,623
Other assets                                                                         26,867                  26,956
                                                                                  ---------               ---------
                                                                                     30,509                  30,579
                                                                                  ---------               ---------

Land                                                                                 12,051                  12,051
Buildings                                                                            36,332                  35,955
Machinery and equipment                                                             513,462                 505,236
                                                                                  ---------               ---------
                                                                                    561,845                 553,242
     Less accumulated depreciation                                                 (268,606)               (247,267)
                                                                                  ---------               --------- 
                                                                                    293,239                 305,975
                                                                                  ---------               ---------

                                                                                  $ 467,330               $ 444,304
                                                                                  =========               =========

                                                          LIABILITIES AND
                                                         PARTNERS' CAPITAL
                                                         -----------------

Accounts and drafts payable                                                       $  48,467               $  44,408
Cash distributions payable                                                           24,155                   6,682
Incentive distribution payable to General Partner                                     2,654
Accrued interest                                                                      1,575                   1,845
Other accrued liabilities                                                            10,439                   8,515
                                                                                  ---------               ---------
        Total current liabilities                                                    87,290                  61,450
                                                                                  ---------               ---------

Long-term debt                                                                      150,000                 150,000
Minority interest in consolidated subsidiary                                          1,764                   1,795
Postretirement benefit obligation                                                     1,130                     854
                                                                                  ---------               ---------
                                                                                    152,894                 152,649
                                                                                  ---------               ---------

Partners' capital
     Common Unitholders                                                             225,860                 228,862
     General Partner                                                                  1,286                   1,343
                                                                                  ---------               ---------
        Total partners' capital                                                     227,146                 230,205
                                                                                  ---------               ---------

                                                                                  $ 467,330               $ 444,304
                                                                                  =========               =========
</TABLE>





                                                                    Page 5 of 12
<PAGE>   6
<TABLE>
                                         BORDEN CHEMICALS AND PLASTICS LIMITED PARTNERSHIP
                                                     ------------------------
                                      CONSOLIDATED STATEMENTS OF CHANGES IN PARTNERS' CAPITAL
                                                            (Unaudited)
                                                          (In thousands)



<CAPTION>
                                     PREFERENCE             COMMON                GENERAL
                                     UNITHOLDERS          UNITHOLDERS             PARTNER               TOTAL    
                                    -------------        -------------         -------------        -------------
<S>                                 <C>                  <C>                   <C>                  <C>
Balances at December 31, 1992       $    210,923         $     48,025          $      1,647         $    260,595
Combination of preference and
 common Units                           (210,923)             210,923
Net loss                                                       (4,543)                  (46)              (4,589)
Cash distributions declared                                   (17,640)                 (178)             (17,818)
                                    ------------         ------------          ------------         ------------ 

Balances at June 25, 1993           $        -0-         $    236,765          $      1,423         $    238,188
                                    ============         ============          ============         ============

Balances at December 31, 1993                            $    228,862          $      1,343         $    230,205
Net income                                                     28,603                   289               28,892
Cash distributions declared                                   (31,605)                 (346)             (31,951)
                                                         ------------          ------------         ------------ 

Balances at June 24, 1994                                $    225,860          $      1,286         $    227,146
                                                         ============          ============         ============
</TABLE>





                                                                    Page 6 of 12
<PAGE>   7
                   NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
                   ------------------------------------------
                                  (unaudited)


1.     Interim Financial Statements
       ----------------------------
       The accompanying unaudited interim consolidated financial statements
       contain all adjustments, consisting only of normal recurring
       adjustments, which in the opinion of the General Partner are necessary
       for a fair statement of the results for the interim periods.  Results
       for the interim periods are not necessarily indicative of the results
       for the full years.

2.     Combination of Preference and Common Units
       ------------------------------------------
       With the payment of the 1992 fourth quarter distribution on February 12,
       1993, all differences between the Preference and Common Units ceased and
       all units are now Common Units.

3.     Contingencies
       -------------
       State and federal environmental agencies have notified the Partnership
       of their determinations that certain materials and facilities at the
       Geismar facility should be subject to certain state and federal
       environmental regulations (see "Legal Proceedings").  While the outcome
       is uncertain, if these determinations are upheld, the  Partnership could
       be required to incur significant expenditures which at this time cannot
       be estimated, and portions of which could be subject to the
       Environmental Indemnity Agreement (EIA) discussed below.

       Under the EIA, Borden has agreed, subject to certain specified
       limitations, to indemnify the Partnership in respect of environmental
       liabilities arising from facts or circumstances that existed and
       requirements in effect prior to the date of the initial public offering
       of Preference Units.  The Partnership is responsible for environmental
       liabilities arising from facts or circumstances that existed and
       requirements that become effective on or after such date.  With respect
       to certain environmental liabilities that may arise from facts or
       circumstances that existed and requirements in effect both prior to and
       after such date, Borden and the Partnership will share liabilities on an
       equitable basis.





                                                                    Page 7 of 12
<PAGE>   8
                         PART I.  FINANCIAL INFORMATION
                         ------------------------------

Item 2.  Management's Discussion and Analysis of Financial
- - -------  -------------------------------------------------
         Condition and Results of Operations
         -----------------------------------
Liquidity and Capital Resources
- - -------------------------------
      Cash flows from operations for the first six months of 1994 were $44.1
million compared to $16.0 million for 1993.  The increase is the result of
higher net income partially offset by increased working capital requirements.

      Capital expenditures for the first six months of 1994 and 1993 were $9.5
million and $4.6 million, respectively.  Total capital expenditures for 1994
are expected to be approximately $20 million.

      Cash distributions paid during the first six months of 1994 for fourth
quarter 1993 and first quarter 1994 were $14.5 million while cash distributions
paid during the first six months of 1993 for fourth quarter 1992 and first
quarter 1993 were $22.6 million.

      On July 19, 1994, a cash distribution of $.65 per Common Unit was
declared for the second quarter, payable August 8, 1994 to Unitholders of
record July 29, 1994.  A cash distribution of $.18 per Unit was paid for second
quarter 1993.  Cash available for distribution was $27.1 million and $6.8
million for second quarter 1994 and 1993, respectively.  Of the available cash
for second quarter 1994, $23.9 million will be paid to the Unitholders and the
remainder will be distributed to the General Partner for its ownership interest
and incentive payment.  Of the available cash for second quarter 1993, $6.6
million was distributed to the Unitholders and the remainder was distributed to
the General Partner for its ownership interest.

      The Partnership has signed a letter of intent with Dallas-based
Occidental Chemical Corporation to purchase Occidental's Addis, Louisiana, PVC
manufacturing facility.  A conclusion of this acquisition is contingent on
negotiation of a definitive agreement, FTC approval and other conditions.

Results of Operations
- - ---------------------
Quarter Ended June 24, 1994 versus
Quarter Ended June 25, 1993

      Net sales for second quarter 1994 were $149.7 million, an increase of
41.2% from $106.0 million a year earlier.  Net income for second quarter 1994
was $25.3 million compared to a net loss of $4.9 million for second quarter
1993.  The increase in net income reflects both higher selling prices and
increased volume.

      Net sales for PVC Polymers Products increased 33.0% to $83.8 million in
1994 from $63.1 million in 1993.  The increase in sales was the result of
substantial increases in both selling price and volume for PVC resins.  Gross
margin for this product group increased versus the prior year as a result of
the increased sales partially offset by substantially higher chlorine costs.





                                                                    Page 8 of 12
<PAGE>   9
      Net sales for Methanol and Derivatives increased 72.5% to $47.2 million
in 1994 from $27.3 million in 1993 as a result of higher selling prices and
increased volume for methanol.  Gross margin for this group increased
significantly from second quarter 1993 reflecting both the higher sales and
lower natural gas costs.

      Net sales for Nitrogen Products were $18.7 million for second quarter
1994 compared to $15.6 million for second quarter 1993, a 19.9% increase.  The
increase was primarily the result of a significant increase in selling prices
for ammonia and slightly higher selling prices for urea, partially offset by
decreased volume for both products.  Gross margin increased to a moderately
profitable position from a slightly negative position in 1993.

      The Partnership expects the favorable price and volume trends from the
second quarter to continue in the third quarter.

Six Months Ended June 24, 1994 Versus
Six Months Ended June 25, 1993

      Net sales for the first six months of 1994 increased 36.7% to $268.7
million compared to $196.6 million in 1993.  Net income for the first six
months of 1994 was $28.9 million compared to a net loss for 1993 of $4.6
million.

      Net sales for PVC Polymer Products increased 30.9% to $153.0 million in
1994 from $116.8 million in 1993 as a result of substantial increases in both
volume and selling prices for PVC resins.  Gross margin for the group doubled
as a result of the increased sales partially offset by substantially higher
chlorine costs.

      Net sales for Methanol and Derivatives increased 60.2% to $83.8 million
in 1994 from $52.3 million in 1993 primarily as a result of higher selling
prices and volume for methanol.  Gross margin for the group increased
substantially as a result of the increased sales partially offset by slightly
higher natural gas costs.

      Net sales for Nitrogen Products increased 16.3% to $31.9 million in 1994
from $27.5 million in 1993 as a result of significantly higher selling prices
for ammonia, slightly higher selling prices and volume for urea, partially
offset by decreased volume for ammonia.  Gross margin for the group increased
from a slightly negative position in 1993 to a moderately profitable position
in 1994.





                                                                    Page 9 of 12
<PAGE>   10
                          PART II.  OTHER INFORMATION
                          ---------------------------
Item 1.  Legal Proceedings
- - -------  -----------------
Environmental Proceedings
- - -------------------------
      In January 1994, the Louisiana Department of Environmental Quality
determined that a production unit at the Geismar facility should be subject to
regulation under Louisiana's hazardous waste statutes and regulations. The
Operating Partnership maintains that the production unit is not subject to such
regulation and has filed appeals in Louisiana State Courts.  In April 1994, the
U.S. Department of Justice, at the request of the U.S. Environmental Protection
Agency ("EPA"), notified the Partnership that it intends to bring an action in
federal court against the Partnership, seeking corrective action and penalties
for alleged violations of the Resource Conservation and Recovery Act ("RCRA"),
the Comprehensive Environmental Response, Compensation and Liability Act,
("CERCLA") and the Clean Air Act at the Geismar facility.  The EPA's
allegations include claims that a partially-depleted mecuric chloride catalyst
used in the manufacture of vinyl chloride is a hazardous waste, even though it
is recycled for reuse; and that materials from a vinyl chloride manufacturing
process are hazardous wastes even though they are continually processed and
never become waste.  The Partnership believes that it has meritorious defenses
to these allegations and in May 1994, filed a Complaint for Declaratory
Judgment in U.S. District Court in Baton Rouge seeking a determination that
certain materials and facilities are not subject to regulation under RCRA.  If
the Partnership is unsuccessful, management believes, based upon information
currently available to it, that the realistic range of liability for penalties
would not be material to the financial position of the Partnership but could
have an adverse effect on any quarter's results of operations.

      In February 1993, an EPA Administrative Law Judge held that the
Illiopolis facility had violated CERCLA and the Emergency Planning and
Community Right to Know Act ("EPCRA") by failing to report certain relief valve
releases that the Partnership believes are exempt from CERCLA and EPCRA
reporting.  The Partnership's petition for reconsideration was denied, a
penalty hearing has been scheduled, and further appeals are possible if the
parties cannot reach an agreement.  The Government is seeking penalties in an
amount which would not have a material adverse effect on the financial position
or operating results of the Partnership.

      Under an Environmental Indemnity Agreement, Borden has agreed, subject to
certain conditions, to indemnify the Partnership and the Operating Partnership
(the Partnerships) in respect of environmental liabilities arising from facts
or circumstances that existed and requirements in effect prior to November 30,
1987.  The Partnerships are responsible for environmental liabilities arising
from facts or circumstances that existed and requirements in effect on or after
such date.  With respect to certain environmental liabilities that may arise
from facts or circumstances that existed and requirements in effect both prior
to and after such date, Borden and the Partnerships will share liabilities on
an equitable basis.  No claim can be made under the Environmental Indemnity
Agreement after 15 years from November 30, 1987 and in any year no claim can,
with certain exceptions, be made with respect to the first $500,000 of
liabilities which Borden would otherwise be responsible for thereunder in such
year, but such excluded amounts may not exceed $3.5 million in the aggregate.





                                                                   Page 10 of 12
<PAGE>   11
Other Legal Proceedings
- - -----------------------
      In addition, the Partnership is subject to various other legal
proceedings and claims which arise in the ordinary course of business. The
management of the Partnership believes, based upon the information it presently
possesses, the realistic range of liability of these other matters, taking into
account its insurance coverage, including its risk retention program and the
Environmental Indemnity Agreement with Borden, would not have a  material
adverse effect on the financial position and results of operations of the
Partnership.





                                                                   Page 11 of 12
<PAGE>   12
Item 6.  Exhibits and Reports on Form 8-K
- - -------  --------------------------------
         (a)  Exhibits

                     None

         (b)  Reports on Form 8-K

                     On May 12, 1994 the Registrant filed a Form 8-K announcing
                     the filing of a lawsuit against the U.S. Environmental
                     Protection Agency seeking a ruling that certain materials
                     and facilities are not subject to regulation under the
                     Resource Conservation and Recovery Act.



                                   SIGNATURE

Pursuant to the requirements of the Securities Exchange Act of 1934, the
Registrant has duly caused this report to be signed on its behalf by the
undersigned thereunto duly authorized.


                                                   BORDEN CHEMICALS AND PLASTICS
                                                   LIMITED PARTNERSHIP
                                                   By BCP Management, Inc.,
                                                   General Partner


Date:  July 29, 1994                               By /s/ D. A. Kelly
                                                      -------------------------
                                                      D. A. Kelly
                                                      Director and Treasurer
                                                      (Principal Financial 
                                                      Officer and duly 
                                                      authorized signing 
                                                      officer)





                                                                   Page 12 of 12


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