TUSCARORA INC
8-K, 1998-02-02
PLASTICS FOAM PRODUCTS
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                       SECURITIES AND EXCHANGE COMMISSION
                             WASHINGTON, D.C. 20549

                                    FORM 8-K

                                 CURRENT REPORT

                       PURSUANT TO SECTION 13 OR 15(D) OF
                      THE SECURITIES EXCHANGE ACT OF 1934

               Date of Report (Date of earliest event reported):
                                February 2, 1998

                             TUSCARORA INCORPORATED


- -------------------------------------------------------------------------------

             (Exact name of registrant as specified in its charter)

PENNSYLVANIA                           0-17051                  25-1119372
- ------------                           -------                  ----------



(State or other jurisdiction          (Commission              (IRS Employer
      of incorporation)               File Number)           Identification No.



800 FIFTH AVENUE, NEW BRIGHTON, PENNSYLVANIA                       15066
- --------------------------------------------                    ---------
(Address of principal executive offices)                        (Zip Code)



Registrant's telephone number, including                       (724) 843-8200
     area code:
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Item 5. OTHER EVENTS.

     On February 2, 1998, the Company issued a press release in which it
announced an anticipated shortfall in earnings for the Company's second 1998
fiscal quarter (which ends on February 28, 1998) and an approximately $3.5
million restructuring charge to be taken in the second fiscal quarter. The
Company also issued an announcement with respect to these matters to the
Company employees. Copies of the press release and announcement to employees
are filed as Exhibits 99.1 and 99.2 to this current report.

Item 7. FINANCIAL STATEMENTS, PRO FORMA FINANCIAL STATEMENTS AND EXHIBITS.

     The following exhibits are filed as part of this current report:

Exhibit No.                         Document
- -----------                         --------

  99.1         Press Release, dated February 2, 1998, announcing anticipated
               shortfall in earnings and restructuring.

  99.2         Announcement to Employees, dated February 2, 1998.

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                                   SIGNATURES

     Pursuant to the requirements of the Securities Exchange Act of 1934, the
registrant has duly caused this report to be signed on its behalf by the
undersigned thereunto duly authorized.

                                                TUSCARORA INCORPORATED

                                                By /s/ JOHN P. O'LEARY, JR.
                                                  --------------------------
                                                    John P. O'Leary, Jr.
                                                    President and Chief
                                                    Executive Officer


Date: February 2, 1998

<PAGE>   4
                             TUSCARORA INCORPORATED
                                        
                                    FORM 8-K
                                        
                        DATE OF REPORT: February 2, 1998
                                        
                                 Exhibit Index
                                 -------------

          The following exhibits are filed as part of this current report on
Form 8-K.

Exhibit No.                             Document
- -----------         ----------------------------------------------------
   99.1             Press Release, dated February 2, 1998, announcing
                    anticipated shortfall in earnings and restructuring.

   99.2             Announcement to Employees, dated February 2, 1998

<PAGE>   1

                                                                   Exhibit 99.1


                                 TUSCARORA LOGO   

NEWS RELEASE

     FOR IMMEDIATE RELEASE                        INVESTOR RELATIONS CONTACT:
     CONTACT:  Brian C. Mullins                   John Nesbett/Jason Thompson
      412/843-8200                                Lippert/Heilshorn & Associates
                                                  212/838-3777

          TUSCARORA ANNOUNCES PRELIMINARY SECOND QUARTER EARNINGS AND
                           COST REDUCTION INITIATIVES

     NEW BRIGHTON, PA - FEBRUARY 2, 1998 -- Tuscarora Incorporated
(NASDAQ:TUSC) announced today that despite higher sales, the company
anticipates a shortfall in earnings for its current quarter which will end on
February 28, 1998, and that it will also take a restructuring charge in the
second quarter.

     Specific initiatives to reduce costs, increase efficiency, and improve
future financial performance will be undertaken immediately. Through the
restructuring, the company hopes to achieve annualized pre-tax net savings of
approximately $1.5 million.

     These initiatives will result in a one time, pre-tax charge of
approximately $3.5 million to be taken in the company's second quarter of fiscal
1998. This charge will be taken to cover the cost of terminations and early
retirements as well as the write-down of certain obsolete or impaired assets
such as buildings not in-service and specific equipment that will no longer be
employed in the company's operations.

     The company indicated that while sales for the second quarter will be
approximately 15% ahead of the same period in the prior year, earnings per
share will be less than the prior year's earnings of $.22 per share of common
stock. Although it is too early to predict earnings precisely for the period,
management believes that earnings from ongoing operations are more likely to
be in the range of $.10 - $.15 per share for the second quarter. The company
will formally report second quarter earnings on March 18, 1998.

     The second quarter earnings decline is attributed to previously disclosed
operating problems in the company's United Kingdom and thermoforming operation,
as well as an unexpectedly severe post-Christmas seasonal slowdown in some of
the company's more mature markets. This seasonal slowdown is most marked in the
company's electronics sector, the largest and fastest growing portion of
Tuscarora's business. John O'Leary, President and CEO, commented, "Although we
have recognized in recent years that most of our high technology and consumer
electronics customers are extremely busy in the latter portion of the calendar
year, we experienced more pronounced seasonality this year as these customers
skewed their output toward year-end and have now slowed their production in the
early part of the new year. Our cost and organizational structure are
apparently not flexible enough to adjust to this new reality and, as a result,
our earnings for the current period will be adversely affected. We must
re-position and re-organize our business to more appropriately respond to the
impact of this seasonality."       
<PAGE>   2


     The company announced that the reorganization and streamlining of its
corporate and sales management structure will result in the elimination of
approximately 30 salaried jobs from a total of 175 positions currently in
existence in these functions. Reductions in field sales personnel, design,
manufacturing service, marketing and general corporate overhead will be
announced and implemented over the next several days.

     Although plant consolidations are not considered to be of significant
impact in this initiative, studies will be undertaken to examine the
feasibility of combining certain Tuscarora facilities in regions where two or
more plants are located in close geographic proximity. Satellite design centers
located in Holden, MA and Burlington, WI will be closed. Design work currently
performed at these locations will be absorbed into the company's design centers
in New Brighton, PA and Grand Blanc, MI.

     John O'Leary further commented, "Although this restructuring is quite
painful and is the first such charge the company has taken in its 35 year
history, management believes it is a necessary and appropriate step to be taken
at this time."

     Looking to the future, O'Leary said, "Tuscarora's solid balance sheet and
strong cash flow continue to provide long-term financial stability for the
business. With new sales activity running at satisfactory levels and operating
improvements expected through the balance of the fiscal year, we believe it is
quite possible to post meaningful period over period gains for the third and
fourth quarters of the current fiscal year."

     Tuscarora Incorporated custom designs and manufacturers interior
protective packaging, material handling solutions and componentry from a broad
range of materials. One of the world's largest manufacturers of custom molded
products made from expanded foam plastic materials, Tuscarora also integrates
multiple materials, such as corrugated paperboard, molded and/or diecut foam
plastics, thermoformed plastics and wood, to meet each customer's specific
end-use requirements. Tuscarora serves more than 3,500 customers located in the
United States, Canada, Mexico and the United Kingdom from 37 manufacturing
locations. Among the company's customers are major manufacturers in the high
technology, consumer electronics, automotive and major appliance and industries.

     This release, other than historical financial information, includes
forward-looking statements that involve risks and uncertainties. Actual results
may differ from those expected. Readers are referred to the documents filed by
the Company with the SEC, particularly the most recent annual report on Form
10-K and subsequent quarterly reports, which may identify risks that could
cause actual results to differ from the forward-looking statements.



                                      ###

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                                                                   Exhibit 99.2

                                   TUSCARORA

                                February 2, 1998

TO ALL TUSCARORA PERSONNEL:

     As you know, the company has just announced an expected shortfall in
earnings for the second quarter of fiscal 1998 and acknowledged that it will
take a one time charge of up to $3,500,000 to cover the cost of re-structuring
the business and the write-down of certain obsolete or impaired assets.
Although necessary, this action is painful and troubling to everyone associated
with the company - employees, shareholders, customers and vendors.

     There are several factors that have led to this decision. In the final
analysis, Tuscarora, as a company, must provide proper financial returns on its
investment in order to offer shareholders, employees and other interested
parties the appropriate security and financial incentives expected from a
successful business. Although Tuscarora has remained profitable and in a strong
financial condition in recent quarters, it has not demonstrated a sufficiently
high level of profitability to support its current level of investment in the
business. We are, therefore, obliged to take appropriate action to improve the
interest of all Tuscarora stakeholders - employees, shareholders, customers and
vendors alike.

     Specifically, there are four factors that are currently impacting the
overall performance of our business. The actions announced today are designed to
address all four issues:

UNDERPERFORMANCE IN THE UNITED KINGDOM

     As has been previously acknowledged, our business in the U.K. has been
struggling for the past six months. Ironically, the primary cause for these
problems has been the fact that we were oversold in that market and did not
have the proper manufacturing capacity or cadre of experienced people available
to properly manage that situation. Normally, we welcome a period of high sales
volume as an opportunity to generate higher profits; however, in this instance,
that circumstances led to inefficiency and poor service which greatly depressed
profitability and strained customer relationships.

     Our growth in the U.K., both through selling and design activities and
acquisitions has been very strong over the past three years. We currently enjoy
the largest market share in the foam plastic business in the U.K. Our group of
key management people in the U.K. is enthusiastic about the progress we have
made in the market, yet recognize that we have not had a sufficient number of
experienced personnel in place to manage this rapid growth.
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Page 2                                                       February 2, 1998


     Steps are being taken in the U.K. to enhance our management skills,
including the hiring of new plant managers in Spennymoor and Northampton and
the initiation of an intensive technical training program for appropriate plant
personnel.

     In addition, we are re-aligning our reporting structure to bring the U.K.
and our Eastern Division into closer and more formal contact. Gary Rodgers,
currently General Manager of the Eastern Division, will now also have
responsibility for the U.K. with Scott Biddinger and the entire U.K.
organization reporting through Gary. This change is designed primarily to allow
for a very intentional interaction between our plants and personnel in the
Eastern Division with our business in the U.K.

     Generally, our plants in the Eastern Division are stable and profitable
and are home to some of our most experienced management people. In the course
of this re-organization, Ken Sears, currently Senior Plant Manager in charge of
Putnam, CT and Holden, MA operations will also be promoted to the position of
Manufacturing Manager.

     I am confident we are very close to seeing significant performance
improvements in all of our U.K. sites. This action is designed to enhance and
expedite that process.

THERMOFORMING

     We have also been experiencing sub-standard performance in our
thermoforming operations. Although much work remains to be done in this area,
we are already beginning to see some improvements in these results.

     We have recently hired a new General Manager for this division, Joe
Knight. Joe comes to Tuscarora with many years of experience in the
thermoforming industry and is a welcome addition to our company. Charley Odle
has also been assigned full time to this division as Manufacturing Manager and
will work with Joe to improve our thermoforming operation in all three
locations - Sandusky, Conyers and Tijuana.

     The Thermoforming Division will now formally report to Mike Grunnet,
currently General Manager of our Southern Division. Mike will be responsible
for the continued growth of Thermoforming and its integration throughout
Tuscarora.

SOUTHWEST

     The enormous growth of our business in the maquiladora area of Juarez,
Mexico and in eastern Texas (primarily Compaq Computer) has also caused some
growth pain in that region. Explosive growth in this area prompted the
construction of a new molding plant in Brenham, Texas designed to support the
high technology industry in Houston and Austin. This growth has also driven
very rapid expansion of our existing facility in Juarez. Similar to our
situation in the U.K., this high level of activity has caused some inefficiency
and depressed current operating results. As the new plant in Brenham comes on
stream
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Page 3                                                       February 2, 1998



and further adjustments are made to our capabilities in Juarez, we expect
profitability in this area to improve.

     In order to align these operations with other experienced management
personnel, Brenham, Texas will now be assigned to our Midwest Division and
become the responsibility of Ron Margeson, General Manager of out Midwest
Division. Ken Aberle, a  long-time Tuscarora manager and currently Senior Plant
Manager for Pardeeville, WI and Storm Lake, IA will be promoted to Manufacturing
Manager in this division and will be responsible for the Brenham plant, as well
as for Pardeeville and Storm Lake. Ken has most recently been responsible for
the very successful start-up of the new plant in Storm Lake and his experience
with that process will be enormously valuable in helping Brenham to come on line
in an equally orderly and profitable way. Gary Smith will continue as
Manufacturing Manager in the Midwestern Division, as well, with responsibility
for Marion, Chesaning, Saginaw and Streator. Gary will have continued
involvement throughout the entire region as Ken assimilates his new
responsibilities. 

     Juarez and Las Cruces will be assigned to our Western Division and will now
report through Bob Sterritt, General Manager of that division. Bob has had prior
experience with these plants and will now assume direct responsibility for these
operations. With the pending start-up of out newest facility in Tijuana, Mexico,
we must now develop a strong team with skills specifically related to the issues
of doing business in Mexico and with the maquiladora region. In that regard, we
are actively recruiting for a senior operations person with experience in Mexico
and the maquiladora industry. We believe we are quite close to hiring such a
person to assist with the planning, control and management of our Mexican and
border related business.

OPERATING MARGINS

     Although the traditional core of our business in the East, South and
Midwest sections of the U.S. has remained very profitable, we are experiencing
continued pressure on our operating margins as customers press for ever lower
prices and higher levels of service and quality. This squeeze is very much a
part of doing business in a global economy in the 90's and we must recognize
that recovering margin through higher prices is generally not an available
option. We must maintain our margins through greater efficiency, continued
growth, and tight cost control. In general our plants do an extraordinarily good
job of managing their operations in this difficult environment and have been
quite successful in matters of cost control at that level.

     The downsizing that was announced today in out corporate overhead is a
reflection of the reality that we cannot achieve our profit objective solely
through cost reduction at the plant level. We must also lower our overhead
costs.

     Accordingly, certain positions throughout our overhead structure have been
eliminated. This is a very painful and personal process and I deeply regret the
necessity to 
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Page 4                                                         February 2, 1998


take this action. Virtually every position eliminated was held by a good, hard
working person who was doing a good job for Tuscarora. Unfortunately, we must
lower our overhead costs to reflect the reality of our business today. Those
jobs being eliminated are no longer viable or appropriate for our current
circumstance. As the company's earnings recover and we continue to grow,
certain of these jobs may well be re-instituted, but for now we must do with
less in our overhead structure.

     Further changes in our corporate structure will be implemented as we also
reassign certain people and redefine certain functions. In the areas of
manufacturing services and technical support, although we are eliminating
certain existing positions, we will also be actively pursuing a program to
outsource many of these services. Likewise, we will be creating a more formal
purchasing function to aggressively go after reductions in our bought outside
costs. Brad Buettin will be assigned to this purchasing initiative and will work
directly for Jim Brakebill, Vice President of Manufacturing Services. 

     Although this is admittedly not a particularly good time to be announcing
promotions, this current re-organization has prompted us to recognize several
key senior managers in Tuscarora for the high quality of their work at Tuscarora
in the past and their increased levels of responsibility in the future. I am
pleased to announce that the following people will be named Vice President,
effective February 1, 1998:

Gary Rodgers       Vice President in charge of our Eastern U.S. and 
                   U.K. Divisions 

Mike Grunnet       Vice President in charge of our Southern U.S. and 
                   Thermoforming Divisions

Ron Margeson       Vice President in charge of our Midwestern Division (now
                   including Brenham, Texas)

Bob Sterritt       Vice President in charge of our Western Division (now 
                   including Juarez and Las Cruces)

Ed Wolford         Vice President and Controller

Irene McAllister   Vice President of Human Resources

     All of the above named people have years of experience and records of
meaningful accomplishment with Tuscarora and I am confident that they will be
positive and pro-active in helping us get through this current re-organization
smoothly and onto more profitable operations as quickly as possible.

     I recognize that a period like this is very unsettling and disruptive for
the entire organization. Please understand that these decisions have not been
made lightly and that everyone's cooperation and understanding is critically
important as we work through this.

<PAGE>   5


Page 5                                                         February 2, 1998


situation. There is no roadmap for this process and perfect answers are not
available for every circumstance.

     When the dust settles in the coming days, the vast majority of current
people and facilities will remain. Our prognosis for improved profitability as
early as the third and fourth quarter of this fiscal year remains quite good.
Opportunities for continued growth remain abundant, through both new plant
openings and acquisition. The company's financial position remains rock solid,
with a strong balance sheet and continued high levels of cash flow from
operations.

     Shareholders, employees, customers and vendors can all remain assured that
Tuscarora will continue to grow and prosper. This action is an unpleasant
necessity, but one that must be taken. Having spent my entire adult life
involved with this company, this action is particularly difficult and personal
for me, yet I know it must be done.

     Fortunately, Tuscarora has not had to suffer many of these moments over
its 35 year history. The best remedy for healing at a time like this is an
expeditious completion of the job eliminations, continued hard work, dedication
and understanding by those remaining in the company's employ, and then a rapid
recovery of the company's earnings to re-establish positive momentum for the
future. I trust every Tuscarora employee will be helpful in re-energizing the
business and helping it to move forward in a positive fashion. 

     Thank you very much for your support and understanding in this difficult
matter.


                                                 Very truly yours,


                                                 /s/ John P. O'Leary, Jr.
                                                 ------------------------
                                                 President & CEO

/cas


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