FOAMEX INTERNATIONAL INC
11-K, 2000-06-27
PLASTICS FOAM PRODUCTS
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                       SECURITIES AND EXCHANGE COMMISSION
                             Washington, D.C. 20549



                                    FORM 11-K

                 Annual Report Pursuant to Section 15(d) of the
                         Securities Exchange Act of 1934

(Mark One)

[X]   ANNUAL REPORT PURSUANT TO SECTION 15(d) OF THE SECURITIES EXCHANGE ACT OF
      1934 (FEE REQUIRED)

      For the fiscal year ended December 31, 1999


                                       OR


[  ]  TRANSITION REPORT PURSUANT TO SECTION 15(d) OF THE SECURITIES EXCHANGE ACT
      OF 1934 (NO FEE REQUIRED)

      For the transition period from                to
                                     --------------    -------------

      Commission file number 33-94154

      A.    Full title of the plan and the address of the plan, if different
            from that of the issuer named below:

                         Foamex L.P. 401(k) Savings Plan
                              1000 Columbia Avenue
                           Linwood, Pennsylvania 19061
                                  610-859-3000

      B.    Name of issuer of the securities held pursuant to the plan and the
            address of its principal executive office:

                            Foamex International Inc.
                              1000 Columbia Avenue
                           Linwood, Pennsylvania 19061
                                  610-859-3000



                               Page 1 of 15 Pages
<PAGE>

                              REQUIRED INFORMATION
<TABLE>
<CAPTION>
<S>                                                                                                            <C>
The following  financial  statements for the Foamex L.P. 401(k) Savings Plan are being filed herewith:

Report of Independent Accountants                                                                               6

Financial Statements:

Statement of Net Assets Available for Benefits as of December 31, 1999 and 1998                                 7

Statement of Changes in Net Assets  Available for Benefits for the years ended
    December 31, 1999 and 1998                                                                                  8

Notes to Financial Statements                                                                                   9

Supplemental Schedule:

      Schedule H, Part IV, Item 4i - Schedule of Assets Held for Investment Purposes
                                     as of December 31, 1999                                                   14

The following exhibit is being filed herewith:

Exhibit No.                                         Description
-----------                              ---------------------------------

      1                                  Consent of Independent Accountants                                    15
</TABLE>


                               Page 2 of 15 Pages
<PAGE>




                                   SIGNATURES




The Plan - Pursuant to the requirements of the Securities  Exchange Act of 1934,
the trustees (or other persons who  administer  the employee  benefit plan) have
duly  caused this  annual  report to be signed on its behalf by the  undersigned
hereunto duly authorized.


                                    FOAMEX L.P. 401(k) SAVINGS PLAN
                                    (Name of Plan)




Dated:  June 27, 2000               By:  /s/ George L. Karpinski
                                         ------------------------------
                                         George L. Karpinski
                                         Senior Vice President, Treasurer and
                                         Assistant Secretary


                               Page 3 of 15 Pages
<PAGE>





                         FOAMEX L.P. 401(k) SAVINGS PLAN

                    REPORT ON AUDITS OF FINANCIAL STATEMENTS
                 for the years ended December 31, 1999 and 1998
                            AND SUPPLEMENTAL SCHEDULE
                      for the year ended December 31, 1999


                               Page 4 of 15 Pages
<PAGE>



                         FOAMEX L.P. 401(k) SAVINGS PLAN

                                TABLE OF CONTENTS
<TABLE>
<CAPTION>
<S>                                                                                                             <C>
                                                                                                             Page

Report of Independent Accountants                                                                               6

Financial Statements:

Statement of Net Assets Available for Benefits as of December 31, 1999 and 1998                                 7

Statement of Changes in Net Assets  Available  for Benefits for the years ended
    December 31, 1999 and 1998                                                                                  8

Notes to Financial Statements                                                                                   9

Supplemental Schedule:

      Schedule H, Part IV, Item 4i - Schedule of Assets Held for Investment Purposes
                           as of December 31, 1999                                                             14
</TABLE>


                               Page 5 of 15 Pages
<PAGE>


                        Report of Independent Accountants


To the Participants and Administrator of the
   Foamex L.P. 401(k) Savings Plan:

In our opinion, the accompanying statements of net assets available for benefits
and the  related  statements  of changes in net assets  available  for  benefits
present fairly, in all material respects,  the net assets available for benefits
of the Foamex L.P.  401(k)  Savings  Plan (the  "Plan") at December 31, 1999 and
1998,  and the changes in net assets  available  for benefits for the years then
ended, in conformity with accounting principles generally accepted in the United
States.  These  financial  statements  are  the  responsibility  of  the  Plan's
management;  our  responsibility  is to express  an  opinion on these  financial
statements  based on our audits.  We conducted our audits of these statements in
accordance  with auditing  standards  generally  accepted in the United  States,
which require that we plan and perform the audit to obtain reasonable  assurance
about whether the financial  statements  are free of material  misstatement.  An
audit includes examining,  on a test basis,  evidence supporting the amounts and
disclosures in the financial  statements,  assessing the  accounting  principles
used and  significant  estimates made by management,  and evaluating the overall
financial  statement  presentation.   We  believe  that  our  audits  provide  a
reasonable basis for the opinion expressed above.

Our audits  were  conducted  for the  purpose of forming an opinion on the basic
financial statements taken as a whole. The supplemental  schedule of Assets Held
for Investment  Purposes is presented for the purpose of additional analysis and
is not a required part of the basic  financial  statements but is  supplementary
information  required by the  Department  of Labor's Rules and  Regulations  for
Reporting and Disclosure  under the Employee  Retirement  Income Security Act of
1974. This supplemental schedule is the responsibility of the Plan's management.
The supplemental  schedule has been subjected to the auditing procedures applied
in the audits of the basic financial  statements and, in our opinion,  is fairly
stated in all material  respects in relation to the basic  financial  statements
taken as a whole.



PricewaterhouseCoopers LLP

Philadelphia, Pennsylvania
May 26, 2000


                               Page 6 of 15 Pages
<PAGE>



                         FOAMEX L.P. 401(k) SAVINGS PLAN

                 STATEMENT OF NET ASSETS AVAILABLE FOR BENEFITS

<TABLE>
<CAPTION>

                                                             December 31, 1999         December 31, 1998
                                                             -----------------         -----------------
<S>                                                              <C>                      <C>
Assets:
Investments, at fair value                                       $69,280,889              $63,881,827

Participant loans receivable                                       3,194,918                2,814,327

Employer contributions
  receivable                                                         305,747                  308,195

Participant contributions
  receivable                                                         576,475                  616,609

Other net receivables                                                      -                   17,571
                                                                 -----------              -----------

Total assets                                                      73,358,029               67,638,529
                                                                 -----------              -----------

Liabilities:
Administrative expenses payable                                      109,198                  113,404

Other net payable                                                          -                      937
                                                                 -----------              -----------

Total liabilities                                                    109,198                  114,341
                                                                 -----------              -----------

Net assets available for benefits                                $73,248,831              $67,524,188
                                                                 ===========              ===========
</TABLE>


    The accompanying notes are an integral part of the financial statements.


                               Page 7 of 15 Pages
<PAGE>



                         FOAMEX L.P. 401(k) SAVINGS PLAN
            STATEMENT OF CHANGES IN NET ASSETS AVAILABLE FOR BENEFITS
<TABLE>
<CAPTION>

                                                             December 31, 1999         December 31, 1998
                                                             -----------------         -----------------
<S>                                                              <C>                      <C>
ADDITIONS

Additions in net assets attributed to:
Interest and dividends                                           $ 4,629,694              $ 3,267,560

Net appreciation/(depreciation)
  in fair value of investments                                     4,387,267                  (63,887)

Participant contributions                                          5,891,529                5,655,926

Employer contributions                                             1,082,458                  855,415

Rollover contributions                                                98,274                   82,468

Transfers in from related plan                                             -               13,269,046
                                                                 -----------              -----------

  Total additions                                                 16,089,222               23,066,528
                                                                 -----------              -----------

DEDUCTIONS

Deductions from net assets attributed to:
Benefits paid to participants                                      9,646,577                6,125,959

Administrative expenses                                              542,168                  379,507
                                                                 -----------              -----------

  Total deductions                                                10,188,745                6,505,466

Transfer out to another plan                                         175,834                        -
                                                                 -----------              -----------

  Net increase (decrease)                                          5,724,643               16,561,062

Net assets available for benefits,
  beginning of year                                               67,524,188               50,963,126
                                                                 -----------              -----------

Net assets available for benefits,
  end of year                                                    $73,248,831              $67,524,188
                                                                 ===========              ===========
</TABLE>


    The accompanying notes are an integral part of the financial statements.


                               Page 8 of 15 Pages
<PAGE>


                         FOAMEX L.P. 401(k) SAVINGS PLAN
                          NOTES TO FINANCIAL STATEMENTS

1.   DESCRIPTION OF THE PLAN

     The  following  description  of the Foamex L.P.  401(k)  Savings  Plan (the
"Plan") provides only general information. Participants should refer to the Plan
agreement for a more complete description of the Plan's provisions.

     The Plan is a  defined  contribution  plan  and is  available  to  eligible
employees of Foamex L.P., Foamex Carpet Cushion,  Inc. and Foamex  International
Inc.  (collectively,  the "Employer").  Eligible employees may enter the Plan on
the first of any month  following  thirty days from their date of hire. The Plan
sponsor is Foamex L.P., which is an indirect majority-owned subsidiary of Foamex
International  Inc.  The  Plan is  subject  to the  provisions  of the  Employee
Retirement Income Security Act of 1974 ("ERISA").

     Effective July 1, 1998, the defined  contribution plan of Crain Industries,
Inc. ("Crain"),  which was acquired by Foamex International Inc. on December 23,
1997 and whose assets subject to its liabilities were contributed to Foamex L.P.
on such  date,  were  merged  into the  Plan.  The  assets  of  Crain's  defined
contribution  plan were either liquidated and the cash proceeds were transferred
or shares of similar investments were transferred to the Plan. The fair value of
the assets transferred approximated $13.3 million.

     Participants  may  contribute  from  0% to 20% of  their  compensation,  as
defined,  to the Plan  subject to  limitations  of the  Internal  Revenue  Code.
Participants may also contribute amounts  representing  distributions from other
qualified plans. The Employer makes a quarterly  matching  contribution equal to
25% of each participant's quarterly contributions to the Plan up to the first 4%
of  compensation   contributed  by  the  participants,   and  are  available  to
participants  employed  by the  Employer  on the  last day of the  quarter.  The
Employer  is  required  to  make  an  additional  quarterly   contribution  (the
"Additional   Contribution")  equal  to  25%  of  each  participant's  quarterly
contributions which are invested in the Foamex International Stock Fund.

     In 1998, the Additional  Contribution was non-participant  directed because
it was  required  to remain in the  Foamex  International  Stock  Fund until the
participant  withdrew  from the Plan.  The  balance  in 1998 of  non-participant
directed investments was $513,000. As of December 1, 1999, an amendment was made
to the Plan which ended any  restrictions  on or  exclusivity  to the Additional
Contribution to remain solely invested in the Foamex  International  Stock Fund;
therefore,  there were no non-participant  directed  investments that existed at
the end of 1999.

     Non-union  and some  union  participants  are vested  immediately  in their
contributions  and the  Employer  matching  contributions  plus actual  earnings
thereon.  Some participants who are members of collective  bargaining unions are
vested  immediately  in  their  contributions  and are  vested  in the  Employer
matching  contributions  after five years of  service.  Forfeitures  are used to
reduce future Employer matching contributions.  There were forfeitures of $1,100
during 1999 and approximately $2,000 during 1998.

     Upon termination of employment,  a participant (or their  beneficiary) will
receive a lump-sum  amount equal to the value of their account,  if the value of
their account is less than $5,000. An election to defer the distribution until a
later  date (but no later  than age 70 1/2  unless  the  participant  remains an
active  employee)  can be made for  those  participants  whose  account  balance
exceeds  $5,000.  Participants  who were  members  of the  former  General  Felt
Industries,   Inc.  defined   contribution  plan  may  elect  to  receive  their
distributions  upon termination in equal monthly  installments  over a period of
time not to exceed the life expectancy of the participant or their beneficiary.

     Under certain circumstances,  participants may borrow from their accounts a
minimum of $1,000 up to a maximum equal to the lesser of $50,000 or 50% of their
account  balance.  The loans  mature from one to five years or up to 15 years if
used for the purchase of a primary  residence.  The loans are  collateralized by
the balance in the participant's  account and bear interest at an annual rate of
prime, as defined, plus 1% as determined quarterly.

     Although  it has not  expressed  any intent to do so, the  Company  has the
right  under  the  Plan to  discontinue  its  contributions  at any  time and to
terminate  the Plan  subject to the  provisions  of ERISA.  In the event of Plan
termination,  participants  would  become 100 percent  vested in their  employer
contributions.


                               Page 9 of 15 Pages
<PAGE>

                         FOAMEX L.P. 401(k) SAVINGS PLAN
                          NOTES TO FINANCIAL STATEMENTS

1.   DESCRIPTION OF THE PLAN (continued)

     A separate account is maintained for each participant. Investment income of
each fund is  allocated  to a  participant's  account  based on the ratio of the
participant's  balance of the fund to all  participating  accounts  of the fund.
Plan  investments,  directed by the  participants,  are  maintained in the seven
funds and participant loans described below:

     INSTITUTIONAL  INVESTORS'  STABLE ASSET FUND - A fund that seeks to provide
investors with a consistent rate of return while preserving capital and avoiding
market  risk.  It is a tax  exempt  collective  investment  fund  that  includes
investments in investment  contracts issued by insurance  companies,  banks, and
other financial institutions, as well as cash and cash equivalents.

     FIDELITY  PURITAN  FUND  -  A  fund  that  seeks  income   consistent  with
preservation  of  capital.  The  fund  invests  in a  diversified  array of high
yielding  securities such as common stocks,  preferred stocks, and bonds and may
also purchase foreign securities,  zero-coupon bonds and indexed securities. The
relative holdings vary in response to changing market conditions.

     VANGUARD  WINDSOR FUND - A fund that seeks long-term  growth of capital and
income;  current  income is  secondary.  The fund  invests  primarily  in equity
securities selected on the basis of fundamental value.

     NEUBERGER & BERMAN  GUARDIAN FUND - A fund that seeks capital  appreciation
as its primary objective;  current income is secondary.  The fund invests mostly
in common stocks of well-established  companies using a value oriented approach.
The fund may also invest in foreign securities and American Depository Receipts.

     JANUS  WORLDWIDE  FUND - A fund that  seeks  long-term  growth  of  capital
consistent with the preservation of capital.  The fund invests nearly all of its
assets in the common  stocks of foreign and domestic  issuers.  The fund usually
invests in approximately  five countries,  although it is permitted to invest in
fewer than five and may engage in futures and options strategies.

     FOAMEX INTERNATIONAL STOCK FUND - A non-diversified stock fund that invests
solely in Foamex  International Inc. common stock. All such shares are purchased
on the open  market.  In  addition,  the fund  invests  approximately  2% of its
balance in money market  instruments  that allows the fund to handle  exchanges,
withdrawals, loans and disbursements.

     VANGUARD INDEX 500 FUND - A fund that seeks long-term growth of capital and
income  from  dividends.  The fund  invests  mostly  in  common  stocks  of well
established companies using an indexed approach.

     PARTICIPANT LOANS - Consists of loans to participants.

     The Plan provides for various  investment  options in mutual  funds,  which
invest in any  combination  of stocks,  bonds,  fixed income  securities,  other
mutual funds, and other investment securities. Investment securities are exposed
to various risks, such as interest rate, market and credit.  Due to the level of
risk associated with certain investment  securities and the level of uncertainty
related  to  changes  in the  value  of  investment  securities,  it is at least
reasonably  possible  that  changes in risks in the near term  would  materially
affect participants'  account balances and the amounts reported in the statement
of net assets  available for benefits and the statement of changes in net assets
available for benefits.

2.   SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES

     BASIS OF PRESENTATION - The accompanying  financial  statements of the Plan
are presented on the accrual basis of accounting.

     USE OF ESTIMATES - The  preparation  of financial  statements in conformity
with  generally  accepted  accounting  principles  requires  management  to make
estimates  and  assumptions  that  affect  the  reported  amounts  of assets and
liabilities  and  changes  therein,  and  disclosure  of  contingent  assets and
liabilities. Actual results could differ from those estimates.


                              Page 10 of 15 Pages
<PAGE>

                         FOAMEX L.P. 401(k) SAVINGS PLAN
                          NOTES TO FINANCIAL STATEMENTS

2.   SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES (continued)

     INVESTMENT  VALUATION AND INCOME  RECOGNITION  - At December 31, 1999,  the
Plan  maintained  a  contract  with The  Wilmington  Trust  Company,  the  Plans
trustee/custodian,  which  provided  for  investment  of  contributions,  at the
participants'  direction,  in various separate  investment  mutual funds and the
Foamex International Stock Fund. Participant loans are stated at fair value. The
Plan's remaining investments are stated at fair value as determined by published
market quotes as of the date of valuation.

     Purchases and sales of securities are recorded on the trade date.  Interest
income  is  recorded  on  the  accrual  basis.  Dividends  are  recorded  on the
ex-dividend date.

     ADMINISTRATIVE   EXPENSES  -   Administrative   expenses,   which  includes
recordkeeping,  trustee,  legal,  and audit fees, were paid by the Plan for 1999
and 1998.

     NET  APPRECIATION  (DEPRECIATION)  IN  FAIR  VALUE  OF  INVESTMENTS  -  Net
appreciation  (depreciation)  in fair value of investments  consists of realized
gains and  losses  and the net  unrealized  appreciation  (depreciation)  of the
Plan's investments.

     PAYMENT OF BENEFITS - Benefit payments are recorded when paid.

3.   INVESTMENTS

     The Plan's investments at December 31, 1999 and 1998 are as follows:
<TABLE>
<CAPTION>

                                                                                        1999               1998
                                                                                  ----------------   ----------------
<S>                                                                                  <C>               <C>
     Institutional Investors' Stable Asset Fund                                      $15,437,054       $15,979,112
     Fidelity Puritan Fund                                                             5,628,263         6,704,770
     Vanguard Windsor Fund                                                            16,970,875        19,160,385
     Neuberger & Berman Guardian Fund                                                  7,168,726         7,287,271
     Janus Worldwide Fund                                                             12,992,137         7,375,557
     Foamex International Stock Fund                                                   6,497,552         4,422,625
     Vanguard Index 500 Fund                                                           4,586,282         2,952,107
     Participant Loans                                                                 3,194,918         2,814,327
                                                                                     -----------       -----------
        Total                                                                        $72,475,807       $66,696,154
                                                                                     ===========       ===========
</TABLE>

     During 1999 and 1998, the Plan's investments (including gains and losses on
investments  bought and sold,  as well as held during the year) changed in value
as follows:
<TABLE>
<CAPTION>

                                                                                        1999               1998
                                                                                  ----------------   ----------------
<S>                                                                                  <C>               <C>
     Mutual Funds                                                                    $ 4,313,934       $(1,211,620)
     Collective Funds                                                                    904,317           731,468
     Common Stock                                                                       (830,984)          416,265
                                                                                     -----------       -----------
                                                                                     $ 4,387,267       $   (63,887)
                                                                                     ===========       ===========
</TABLE>

4.   RECONCILIATION OF FINANCIAL STATEMENTS TO FORM 5500

     The following is a reconciliation  of net assets available for benefits per
the financial statements to the Form 5000:
<TABLE>
<CAPTION>
                                                                                        1999               1998
                                                                                  ----------------   ----------------
<S>                                                                                  <C>               <C>
Net assets available for benefits per the financial statements                       $73,248,831       $67,524,188

Amounts allocated to withdrawing participants                                           (252,232)                -
                                                                                     -----------       -----------

Net assets available for benefits per the Form 5500                                  $72,996,599       $67,524,188
                                                                                     ===========       ===========
</TABLE>


                              Page 11 of 15 Pages
<PAGE>

                        FOAMEX L.P. 401(k) SAVINGS PLAN
                          NOTES TO FINANCIAL STATEMENTS

4. RECONCILIATION OF FINANCIAL STATEMENTS TO FORM 5500 (continued)

     The following is a reconciliation  of benefits paid to participants per the
financial statements to the Form 5500:
<TABLE>
<CAPTION>

                                                                                        1999               1998
                                                                                  ----------------   ----------------
<S>                                                                                  <C>               <C>
Benefits paid to participants per the financial statements                           $ 9,646,577       $ 6,125,959

Add:  Amounts allocated to withdrawing participants - current year                       252,232                 -

Less: Amounts allocated to withdrawing participants - prior year                               -                 -
                                                                                     -----------       -----------

Benefits paid to participants per the Form 5500                                      $ 9,898,809       $ 6,125,959
                                                                                     ===========       ===========
</TABLE>

     Amounts allocated to withdrawing participants are recorded on the Form 5500
for benefit  claims that have been  processed  and approved for payment prior to
December 31 but not yet paid as of that date.

5.   INCOME TAX STATUS

     On August 12, 1998, the Internal  Revenue  Service  issued a  determination
letter  that the Plan  meets the  requirements  of Section  401 of the  Internal
Revenue Code (the "Code") and is exempt from federal  income taxes under Section
501(a) of the Code.  The Plan has been amended (see Note 1) since  receiving the
determination letter.  However, the Plan administrator believes that the Plan is
designed and is currently being operated in compliance with the Code.


                              Page 12 of 15 Pages
<PAGE>






                              SUPPLEMENTAL SCHEDULE



                              Page 13 of 15 Pages
<PAGE>

                                                    SCHEDULE H, PART IV, ITEM 4i
<TABLE>
<CAPTION>
                         FOAMEX L.P. 401(k) SAVINGS PLAN

                 SCHEDULE OF ASSETS HELD FOR INVESTMENT PURPOSES
                             as of December 31, 1999
<S>                                                                                 <C>                   <C>
Party-in                                                                                                     Fair
Interest           Description of Investment                                            Cost                 Value
--------           -------------------------                                      ---------------       ---------------

  N/A              Institutional Investors' Stable Asset Fund                       $13,960,656           $15,437,054

  N/A              Fidelity Puritan Fund                                              5,556,991             5,628,263

  N/A              Vanguard Windsor Fund                                             17,806,158            16,970,875

  N/A              Neuberger & Berman Guardian Fund                                   8,798,873             7,168,726

  N/A              Janus Worldwide Fund                                               7,738,944            12,992,137

  *                Foamex International Stock Fund                                    6,841,785             6,497,552

  N/A              Vanguard Index 500 Fund                                            3,883,475             4,586,282

  N/A              Participant loans, maturing through 2014 at an annual
                     interest rate of prime plus 2% or prime plus 1%. During
                     1999, interest rates ranged from 8.75% to 9.25%                          -             3,194,917
                                                                                    -----------           -----------

     Total investments                                                              $64,586,882           $72,475,807
                                                                                    ===========           ===========
</TABLE>


*    Party-in interest investment


                              Page 14 of 15 Pages
<PAGE>


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