ABC RAIL PRODUCTS CORP
8-K, 1996-10-24
METAL FORGINGS & STAMPINGS
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<PAGE>
 
                      SECURITIES AND EXCHANGE COMMISSION

                             Washington D.C. 20549

                            -----------------------

                                   FORM 8-K

                                CURRENT REPORT

                      Pursuant to Section 13 or 15(d) of
                      the Securities Exchange Act of 1934

               Date of Report (Date of earliest event reported):
                               October 22, 1996


Commission File Number   0-22906
                       ------------


                         ABC RAIL PRODUCTS CORPORATION
            (Exact name of registrant as specified in its charter)



          DELAWARE                                            36-3498749
(State or other jurisdiction                                (IRS Employer
     of incorporation)                                 Identification Number)


                           200 SOUTH MICHIGAN AVENUE
                                  SUITE 1300
                           CHICAGO, ILLINOIS  60604
                                (312) 322-0360
         (Address and telephone number of principal executive offices)

<PAGE>
 
ITEM 5.   OTHER EVENTS.
- -------   ------------ 

          On October 22, 1996, the Company, pointing to the need to accelerate
its re-engineering process to reduce delivery times, improve quality and
manufacture more cost effectively, announced that it anticipates reporting lower
sales and substantially lower earnings than expected for its fiscal 1997 first
quarter ending October 31, 1996. See the press release filed herewith as Exhibit
99.1 for additional information regarding the strategic plant upgrades and
expected lower sales and substantial earnings decline for the first quarter.

ITEM 7.   FINANCIAL STATEMENTS AND EXHIBITS.
- -------   --------------------------------- 

(c)  Exhibits

     99.1 Text of Press Release dated October 22, 1996 regarding the strategic
          plant upgrades and expected lower sales and substantial earnings
          decline for the first quarter.

                                       2

<PAGE>
 
                                  SIGNATURES
                                  ----------

                                        
          Pursuant to the requirements of the Securities Exchange Act of 1934,
the Registrant has duly caused this Report to be signed on its behalf by the
undersigned hereunto duly authorized.


                              ABC RAIL PRODUCTS CORPORATION


                              By /s/ D. Chisholm MacDonald
                                 -----------------------------------------------
                                 D. Chisholm MacDonald
                                 Senior Vice President, Chief Financial Officer
                                 and Director (Principal Financial and
                                 Accounting Officer)

Date:  October 23, 1996

                                       3

<PAGE>
 
                                 EXHIBIT INDEX
                                 -------------
<TABLE>
<CAPTION>
 
EXHIBIT                                                    SEQUENTIAL
NUMBER                  DOCUMENT DESCRIPTION               PAGE NUMBER
- -------                 --------------------               -----------
<S>        <C>                                             <C>
 
  99.1     Text of Press Release dated October 22, 1996         5
           regarding the strategic plant upgrades and
           expected lower sales and substantial earnings
           decline for the first quarter.
</TABLE>



                                       4

<PAGE>
 
                                                                   EXHIBIT 99.1
                                                                   ------------


         STRATEGIC PLANT UPGRADES EXPECTED TO RESULT IN LOWER Q1 SALES
                AND SUBSTANTIAL EARNINGS DECLINE FOR ABC RAIL,
                 EPS ESTIMATE 5-9 CENTS VS. 27 CENTS YEAR AGO

         SALES EXPECTED AT $54 MILLION VS. $58.6 MILLION YEAR EARLIER


CHICAGO, OCTOBER 22, 1996--Pointing to the need to accelerate its re-engineering
process to reduce delivery times, improve quality and manufacture more cost
effectively, ABC RAIL PRODUCTS CORP. (NASDAQ: ABCR) today announced that it
anticipates reporting lower sales and substantially lower earnings than expected
for its fiscal 1997 first quarter ending October 31, 1996.

          The company, calling attention to "process improvements at our wheel
foundry and the need for major manufacturing process changes at our trackwork
plants," said "it was the right time" to forge ahead with substantially
enhancing its production capabilities. These major upgrades resulted in
production slowdowns at its principal wheel and trackwork plants.

          "This was something we knew we had to do during this new fiscal year,
and it was part of our strategic plan to sharply upgrade manufacturing
efficiencies and reduce our lead times," said ABC Rail Chairman and Chief
Executive Officer Donald W. Grinter. "During this, our usual seasonal down-
cycle, business was a little slower than normal, particularly with the merger of
the Union Pacific and Southern Pacific railways. "It's been disruptive,
obviously, but we thought it was an opportune time to accelerate these changes."

          "Because we are operating at virtually the same level of fixed costs
with much reduced output during this quarter, we see earnings per share possibly
as low as five cents compared with the 27 cents we reported a year ago," Grinter
said. The current backlog is $38 million, he noted, and sales for the first
quarter are expected to approximate $54 million compared with $58.6 million
reported a year earlier.

          The executive added that the company is upgrading its foundry
processes at its Calera, Ala., rail and idler wheel plant. When completed, the
foundry will provide the quality input needed to capitalize on the significant
improvements recently instituted in the plant's machine shop.

          ABC Rail also is restructuring its trackwork plans in the areas of
manufacturing, engineering design and order processing in Chicago Heights,
Pueblo, Colo., Anderson, Ind., and Superior, Wis., to significantly cut lead
times and reduce inventories. The upgrades require major reconfiguring of the
shop floors' layouts into cell manufacturing centers, Grinter said.

                                       5

<PAGE>
 
          "The seasonal lull -- coupled with the new orders expected now that
the Union Pacific-Southern Pacific merger is complete -- made this an opportune
time to absorb a mild short-term setback in exchange for improved capacity and
profitability in the long term."

          Grinter emphasized that the new "simultaneous engineering" and new
computer-aided design systems were now almost totally in place.

          ABC's statement about anticipated results were based upon internal
estimates, which are subject to change as they reflect preliminary information
and management assumptions. They are not actual results. The Company's actual
first quarter results are expected to be announced on or about November 21,
1996.

          This press release includes "forward-looking statements" within the
meaning of the Private Securities Litigation Reform Act of 1995, including,
without limitation, statements as to expectations, beliefs and future financial
performance, that are based on current expectations and are subject to a number
of risks and uncertainties. Actual results or outcomes could differ from current
expectations due to a number of factors, including general economic conditions,
competitive factors and pricing pressures, shifts in market demand, the
performance and needs of industries served by the Company's business, actual
future costs of operating expenses such as rail and scrap steel, self-insurance
claims and employee wages and benefits, actual costs of continuing investments
in technologies, as well as the risks, uncertainties and other factors described
from time to time in the Company's SEC filings and reports.

          ABC Rail Products is a leader in the engineering, manufacturing, and
marketing of replacement products and original equipment for the freight
railroad and rail transit industries. The company's products include specialty
trackwork, such as rail crossings and switches; mechanical products, such as
rail car, locomotive and idler wheels, mounted wheel sets and metal brake shoes;
and classification yard products and automation systems. The company's operating
facilities are located at Chicago Heights, IL.; Crown Point and Anderson, IN.;
Baltimore; Calera, AL.; Milwaukee and Superior, WI.; Duluth, MN.; Pueblo, CO.;
Cincinnati, OH.; Newton and Kansas City, KN.; Corsicana, TX.; Lewistown and
Norristown, PA.; Riverside, CA.; and Tacoma, WA.

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