PIONEER AMERICAS INC /TX
10-Q, 1999-08-12
CHEMICALS & ALLIED PRODUCTS
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<PAGE>   1

                                 UNITED STATES
                       SECURITIES AND EXCHANGE COMMISSION
                             WASHINGTON, D.C. 20549

                                   FORM 10-Q

(MARK ONE)

              [X] QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d)
                     OF THE SECURITIES EXCHANGE ACT OF 1934

                  FOR THE QUARTERLY PERIOD ENDED JUNE 30, 1999

                                       OR

             [ ] TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d)
                     OF THE SECURITIES EXCHANGE ACT OF 1934

                FOR THE TRANSITION PERIOD FROM ______ TO ______

                        COMMISSION FILE NUMBER 33-98828

                             PIONEER AMERICAS, INC.
             (EXACT NAME OF REGISTRANT AS SPECIFIED IN ITS CHARTER)

              DELAWARE                                    06-1420850
    (STATE OR OTHER JURISDICTION OF                     (I.R.S. EMPLOYER
    INCORPORATION OR ORGANIZATION)                    IDENTIFICATION NO.)


    4300 BANK OF AMERICA CENTER, 700 LOUISIANA STREET, HOUSTON, TEXAS 77002
                    (ADDRESS OF PRINCIPAL EXECUTIVE OFFICES)
                                   (ZIP CODE)

                                 (713) 570-3200
              (REGISTRANT'S TELEPHONE NUMBER, INCLUDING AREA CODE)



     Indicate by check mark whether the registrant (1) has filed all reports
required to be filed by Section 13 or 15(d) of the Securities Exchange Act of
1934 during the preceding 12 months (or for such shorter period that the
registrant was required to file such reports), and (2) has been subject to such
filing requirements for the past 90 days.
 Yes  [X]  No [ ]

     On August 9, 1999, there were outstanding 1,000 shares of the Registrant's
Common Stock, $.01 par value. All of such shares are owned by Pioneer
Companies, Inc.

     The Registrant meets the conditions set forth in General Instruction
(H)(1)(a) and (b) of Form 10-Q, and is therefore filing this form with the
reduced disclosure format permitted by General Instruction (H)(2) of Form 10-Q.


<PAGE>   2



                               TABLE OF CONTENTS

                         PART I--FINANCIAL INFORMATION

<TABLE>
<CAPTION>
                                                                                                    Page
                                                                                                    ----
<S>      <C>                                                                                        <C>
Item 1.  Consolidated Financial Statements

         Consolidated Balance Sheets--June 30, 1999 and December 31, 1998                             3

         Consolidated Statements of Operations--Three Months Ended June 30, 1999 and 1998             4
            and Six Months Ended June 30, 1999 and 1998

         Consolidated Statements of Cash Flows--Six Months Ended June 30, 1999 and 1998               5

         Notes to Consolidated Financial Statements                                                   6


                                      PART II--OTHER INFORMATION

Item 6.  Exhibits and Reports on Form 8-K                                                            10
</TABLE>










      Certain statements in this Form 10-Q regarding future expectations of the
Company's business and the Company's results of operations may be regarded as
"forward looking statements" within the meaning of the Securities Litigation
Reform Act. Such statements are subject to various risks, including the
Company's high financial leverage, the cyclical nature of the markets for many
of the Company's products and raw materials and other risks. Actual outcomes
may vary materially.


                                       2
<PAGE>   3



                         PART I --FINANCIAL INFORMATION

                             PIONEER AMERICAS, INC.
                          CONSOLIDATED BALANCE SHEETS
                (UNAUDITED, IN THOUSANDS, EXCEPT PER SHARE DATA)

<TABLE>
<CAPTION>
                                                                                     JUNE 30,          DECEMBER 31,
                                                                                       1999                1998
                                                                                     ---------         ------------
<S>                                                                                  <C>               <C>
                                     ASSETS
 Current assets:
    Cash and cash equivalents                                                        $  10,972         $  50,593
    Accounts receivable, less allowance for doubtful accounts of $1,758 at
      June 30, 1999 and $2,017 at December 31, 1998                                     41,102            46,145
    Inventories                                                                         27,751            26,360
    Prepaid expenses                                                                     4,261             2,759
                                                                                     ---------         ---------
 Total current assets                                                                   84,086           125,857
 Property, plant and equipment:
    Land                                                                                10,622            10,727
    Buildings and improvements                                                          59,822            60,520
    Machinery and equipment                                                            310,050           306,989
    Construction in progress                                                            35,836            28,348
                                                                                     ---------         ---------
                                                                                       416,330           406,584
    Less accumulated depreciation                                                      (88,332)          (72,525)
                                                                                     ---------         ---------
                                                                                       327,998           334,059
 Due from affiliates                                                                    14,723            16,512
 Other assets, net of accumulated amortization of $9,069 at June 30, 1999
    and $6,152 at December 31, 1998                                                     60,589            48,327
 Excess cost over fair value of net assets acquired, net of accumulated
    amortization of $27,522 at June 30, 1999 and $22,950 at December 31, 1998          197,037           201,609
                                                                                     ---------         ---------
 Total assets                                                                        $ 684,433         $ 726,364
                                                                                     =========         =========

                      LIABILITIES AND STOCKHOLDER'S EQUITY
 Current liabilities:
    Accounts payable                                                                 $  30,626         $  30,825
    Accrued liabilities                                                                 26,060            31,384
    Current portion of long-term debt                                                    2,707             2,684
                                                                                     ---------         ---------
 Total current liabilities                                                              59,393            64,893
 Long-term debt, less current portion                                                  563,332           564,689
 Accrued pension and other employee benefits                                            14,463            25,836
 Other long-term liabilities                                                            21,769            22,063
 Commitments and contingencies
 Stockholder's equity:
    Common stock, $.01 par value, 1,000 shares authorized,
         issued and outstanding                                                              1                 1
    Additional paid-in capital                                                          65,483            65,483
    Retained deficit                                                                   (40,008)          (16,601)
                                                                                     ---------         ---------
 Total stockholder's equity                                                             25,476            48,883
                                                                                     ---------         ---------
 Total liabilities and stockholder's equity                                          $ 684,433         $ 726,364
                                                                                     =========         =========
 </TABLE>



                See notes to consolidated financial statements.


                                       3
<PAGE>   4



                             PIONEER AMERICAS, INC.
                     CONSOLIDATED STATEMENTS OF OPERATIONS
                (UNAUDITED, IN THOUSANDS, EXCEPT PER SHARE DATA)



<TABLE>
<CAPTION>
                                                                THREE MONTHS ENDED                  SIX MONTHS ENDED
                                                                     JUNE  30,                           JUNE 30,
                                                             -------------------------         ---------------------------
                                                               1999             1998              1999              1998
                                                             --------         --------         ---------         ---------
<S>                                                          <C>              <C>              <C>               <C>
 Revenues                                                    $ 65,997         $ 96,028         $ 134,036         $ 190,647
 Cost of sales                                                 68,588           70,835           122,338           135,783
                                                             --------         --------         ---------         ---------
 Gross profit (loss)                                           (2,591)          25,193            11,698            54,864
 Selling, general and administrative expenses                  11,396           12,132            20,803            24,312
 Unusual charges                                                   --              231                --               231
                                                             --------         --------         ---------         ---------
 Operating income (loss)                                      (13,987)          12,830            (9,105)           30,321
 Equity in net loss of unconsolidated subsidiaries                 --           (1,005)               --            (2,141)
 Interest expense, net                                        (12,254)         (11,794)          (24,171)          (24,242)
 Other income (expense), net                                       29             (326)             (978)            2,763
                                                             --------         --------         ---------         ---------
 Income (loss) before taxes                                   (26,212)            (295)          (34,254)            6,701
 Income tax provision (benefit)                                (8,516)            (152)          (10,847)            3,224
                                                             --------         --------         ---------         ---------
 Net income (loss)                                           $(17,696)        $   (143)        $ (23,407)        $   3,477
                                                             ========         ========         =========         =========

 Earnings per common share:
    Net income (loss)                                        $(17,696)        $   (143)        $ (23,407)        $   3,477
                                                             ========         ========         =========         =========

 Weighted average number of common shares outstanding

                                                                    1                1                 1                 1
                                                             ========         ========         =========         =========
 </TABLE>




                See notes to consolidated financial statements.


                                       4
<PAGE>   5



                             PIONEER AMERICAS, INC.
                     CONSOLIDATED STATEMENTS OF CASH FLOWS
                            (UNAUDITED IN THOUSANDS)




<TABLE>
<CAPTION>
                                                                                    SIX MONTHS ENDED
                                                                                        JUNE 30,
                                                                                -----------------------
                                                                                  1999           1998
                                                                                --------       --------
<S>                                                                             <C>            <C>
 Operating activities:
    Net income (loss)                                                           $(23,407)      $  3,477
    Adjustments to reconcile net income (loss) to net cash
      from operating activities:
         Depreciation and amortization                                            25,870         23,152
         Equity in net loss of unconsolidated subsidiaries                            --          2,141
         Net change in deferred taxes                                            (11,208)          (386)
         Reduction in post-retirement medical expense                            (12,530)            --
         Loss on disposals of assets                                               1,061             --
         Foreign exchange loss                                                      (769)           597
         Net effect of changes in operating assets and liabilities (net of
           acquisitions)                                                          (2,867)       (11,299)
                                                                                --------       --------
 Net cash flows from operating activities                                        (23,850)        17,682
                                                                                --------       --------

 Investing activities:
    Investment in and advances to unconsolidated subsidiaries                         --         (4,629)
    Capital expenditures                                                         (16,704)       (12,912)
    Proceeds received from disposals of assets                                     1,145             --
                                                                                --------       --------
 Net cash flows from investing activities                                        (15,559)       (17,541)
                                                                                --------       --------

 Financing activities:
    Payments on long-term debt                                                    (1,334)        (1,293)
    Dividends to parent                                                               --           (454)
                                                                                --------       --------
 Net cash flows from financing activities                                         (1,334)        (1,747)
                                                                                --------       --------

 Effect of exchange rate changes on cash                                           1,122           (756)
                                                                                --------       --------

 Net decrease in cash                                                            (39,621)        (2,362)
 Cash at beginning of period                                                      50,593         50,995
                                                                                --------       --------
 Cash at end of period                                                          $ 10,972       $ 48,633
                                                                                ========       ========
 </TABLE>



                See notes to consolidated financial statements.


                                       5
<PAGE>   6



                             PIONEER AMERICAS, INC.
                   NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
                                  (UNAUDITED)


1.  ORGANIZATION AND BASIS OF PRESENTATION

     The consolidated balance sheet as of June 30, 1999 and the consolidated
statements of operations and cash flows for all periods presented are unaudited
and reflect all adjustments, consisting of normal recurring items, which
management considers necessary for a fair presentation. Operating results for
the first six months of 1999 are not necessarily indicative of results to be
expected for the year ending December 31, 1999. The consolidated financial
statements include the accounts of Pioneer Americas, Inc. ("Pioneer") and its
consolidated subsidiaries (collectively referred to as the "Company"). All
significant intercompany balances and transactions have been eliminated in
consolidation. All dollar amounts in the tabulations in the notes to the
financial statements are stated in thousands of dollars unless otherwise
indicated.

     The consolidated balance sheet at December 31, 1998 is derived from the
December 31, 1998 audited consolidated financial statements, but does not
include all disclosures required by generally accepted accounting principles,
since certain information and disclosures normally included in the notes to the
financial statements have been condensed or omitted as permitted by the rules
and regulations of the Securities and Exchange Commission. The accompanying
unaudited financial statements should be read in conjunction with the financial
statements contained in the Annual Report on Form 10-K for the year ended
December 31, 1998.

2.  SUPPLEMENTAL CASH FLOW INFORMATION

     Net effect of changes in operating assets and liabilities are as follows:

<TABLE>
<CAPTION>
                                                    SIX MONTHS ENDED
                                                         JUNE 30,
                                                 ----------------------
                                                  1999           1998
                                                 -------       --------
<S>                                              <C>           <C>
      Accounts receivable                        $ 5,799       $  7,640
      Due from affiliates                          1,789         (3,238)
      Inventories                                 (1,456)        (3,010)
      Prepaid expenses                            (1,044)           805
      Other assets                                  (706)        (3,841)
      Accounts payable                              (838)       (17,235)
      Accrued liabilities                         (5,911)         4,456
      Other long-term liabilities                   (500)         3,124
                                                 -------       --------
           Net change in operating accounts      $(2,867)      $(11,299)
                                                 =======       ========
 </TABLE>

     Following are supplemental disclosures of cash flow information:

<TABLE>
<CAPTION>
                                SIX MONTHS ENDED
                                    JUNE 30,
                              --------------------
                               1999         1998
                              -------      -------
<S>                           <C>          <C>
      Cash payments for:
         Interest             $25,331      $25,046
         Income taxes             168          123
 </TABLE>

Non-cash investing activity:
     In March 1999, the Company's subsidiary, Kemwater North America Company
("KNA"), sold certain fixed assets. Proceeds received included cash plus a $2.5
million note receivable.


                                       6
<PAGE>   7



3.  INVENTORIES

Inventories consist of the following:

<TABLE>
<CAPTION>
                                            JUNE 30,    DECEMBER 31,
                                              1999         1998
                                            --------    ------------
<S>                                         <C>          <C>
 Raw materials, supplies and parts          $16,965      $17,014
 Finished goods and work-in-process           8,165        9,045
 Inventories under exchange agreements        2,621          301
                                            -------      -------
                                            $27,751      $26,360
                                            =======      =======
</TABLE>

4.  COMMITMENTS AND CONTINGENCIES

     The Company and its operations are subject to extensive United States and
Canadian federal, state, provincial and local laws, regulations, rules and
ordinances relating to pollution, the protection of the environment and the
release or disposal of regulated materials. The operation of any chemical
manufacturing plant and the distribution of chemical products entail certain
obligations under current environmental laws. Present or future laws may affect
the Company's capital and operating costs relating to compliance, may impose
cleanup requirements with respect to site contamination resulting from past,
present or future spills and releases and may affect the markets for the
Company's products. The Company believes that its operations are currently in
general compliance with environmental laws and regulations, the violation of
which could result in a material adverse effect on the Company's business,
properties or results of operations on a consolidated basis. There can be no
assurance, however, that material costs will not be incurred as a result of
instances of noncompliance or new regulatory requirements.

     The Company relies on indemnification from the previous owners in
connection with certain environmental liabilities at its chlor-alkali plants
and other facilities. There can be no assurance, however, that such
indemnification agreements will be adequate to protect the Company from
environmental liabilities at these sites or that such third parties will
perform their obligations under the respective indemnification arrangements, in
which case the Company would be required to incur significant expenses for
environmental liabilities, which would have a material adverse effect on the
Company.

     The Company is subject to various legal proceedings and potential claims
arising in the ordinary course of its business. In the opinion of management,
the Company has adequate legal defenses and/or insurance coverage with respect
to these matters, and management does not believe that they will materially
affect the Company's operations or financial position.

5.  PCI CHEMICALS CANADA INC.

     Pioneer is a holding company with no operating assets or operations. A
subsidiary of Pioneer, PCI Chemicals Canada Inc. ("PCICC"), has outstanding
$175.0 million of 9 1/4% Senior Secured Notes, due October 15, 2007. These
notes are fully and unconditionally guaranteed on a joint and several basis by
Pioneer and Pioneer's other direct and indirect wholly-owned subsidiaries.
Together, PCICC and the subsidiary note guarantors comprise all of the direct
and indirect subsidiaries of Pioneer. Summarized financial information of PCICC
and the guarantors of these notes are as follows:

<TABLE>
<CAPTION>
                                                  NOTE         CONSOLIDATED                          NOTE         CONSOLIDATED
                                 PCICC         GUARANTORS        COMPANY           PCICC          GUARANTORS        COMPANY
                             -------------    -------------    -------------    -------------    -------------   --------------
                                          AS OF JUNE 30, 1999                              AS OF DECEMBER 31, 1998
                             -----------------------------------------------    -----------------------------------------------
<S>                             <C>              <C>              <C>              <C>              <C>             <C>
Current assets                  $ 22,481         $ 61,605         $ 84,086         $ 29,962         $ 95,895        $ 125,857
Non-current assets               187,958          412,389          600,347          191,004          409,503          600,507
Current liabilities               21,433           37,960           59,393           22,103           42,790           64,893
Non-current liabilities          181,433          418,131          599,564          185,031          427,557          612,588
</TABLE>

<TABLE>
<CAPTION>
                                FOR THE THREE MONTHS ENDED JUNE 30, 1999           FOR THE THREE MONTHS ENDED JUNE 30, 1998
                             -----------------------------------------------    -----------------------------------------------
<S>                             <C>              <C>              <C>              <C>              <C>              <C>
Revenues                        $ 24,818         $ 41,179         $ 65,997         $ 33,540         $ 62,488         $ 96,028
Gross profit (loss)                  499           (3,090)          (2,591)           8,595           16,598           25,193
Net income (loss)                 (4,551)         (13,145)         (17,696)             384             (527)            (143)
</TABLE>

<TABLE>
<CAPTION>
                                 FOR THE SIX MONTHS ENDED JUNE 30, 1999             FOR THE SIX MONTHS ENDED JUNE 30, 1998
                             -----------------------------------------------    -----------------------------------------------
<S>                             <C>              <C>             <C>               <C>             <C>              <C>
Revenues                        $ 51,224         $ 82,812        $ 134,036         $ 68,447        $ 122,200        $ 190,647
Gross profit                       4,711            6,987           11,698           20,360           34,504           54,864
Net income (loss)                 (6,260)         (17,147)         (23,407)           3,250              227            3,477
</TABLE>


                                       7
<PAGE>   8

     Separate financial statements of PCICC and the guarantors of the PCICC
notes are not included as management has determined that separate financial
statements of these entities are not material to investors.

6.  ACCOUNTING CHANGES

     In June 1998, the Financial Accounting Standards Board issued Statement of
Financial Accounting Standards No. 133, "Accounting for Derivative Instruments
and Hedging Activities" ("SFAS No. 133"). SFAS No. 133 establishes accounting
and reporting standards for derivative instruments and for hedging activities.
The Company is required to adopt the provisions of SFAS No. 133 in 2001.
Management is currently evaluating the impact of SFAS No. 133 on its financial
statements and related disclosures.

7.  RESULTS OF OPERATIONS

THREE MONTHS ENDED JUNE 30, 1999 COMPARED TO THREE MONTHS ENDED JUNE 30, 1998

     Revenues. Revenues decreased by $30.0 million or approximately 31% to
$66.0 million for the three months ended June 30, 1999, as compared to the
three months ended June 30, 1998. The decrease in revenues was primarily
attributable to lower electrochemical unit ("ECU") prices. ECU prices were
approximately 34% lower during the second quarter of 1999, versus the second
quarter of 1998.

     Total revenues at the Company's downstream operations decreased $1.4
million, or approximately 11%, primarily as a result of the disposal of the
Company's household bleach bottling operations during the third quarter of 1998
and the disposal of the pool chemicals business in the fourth quarter of 1998.
These businesses were considered non-strategic, and the Company retained supply
agreements with the purchasers. Partially offsetting the decreases caused by the
two disposals was a revenue increase related to KNA. KNA became a wholly-owned
subsidiary of the Company on September 30, 1998, and its results are included in
the Company's consolidated financial statements since that date.

     Cost of Sales. Cost of sales decreased $2.2 million or approximately 3%,
for the three months ended June 30, 1999, as compared to the same period in
1998, which was partially due to the decreased sales at the downstream
operations.

     Gross Profit (Loss). During the second quarter of 1999 Pioneer incurred a
gross loss on revenues as a result of the lower ECU sales prices. The 1999
margin was a negative 4%, as compared to the gross profit margin of 26% in the
same period of 1998.

     Selling, General and Administrative Expenses. Selling, general and
administrative expenses decreased by $0.7 million, or approximately 6%, for the
three months ended June 30, 1999. Within this net decrease was a decrease of
$1.3 million related to the absence of incentive compensation accruals during
1999 (due to lower operating results), offset by an increase of $0.5
million of expenses related to the inclusion of KNA in the 1999 consolidated
results.

     Unusual Charges. 1998 unusual charges of $0.2 million related to the
consolidation and downsizing of certain administrative functions of the
downstream subsidiaries.

     Interest Expense, Net. Interest expense, net increased by $0.5 million in
1999 as a result of decreased interest income. Interest income was lower due to
a reduction in cash balances in 1999. Offsetting this fluctuation was a
small decrease in gross interest expense in 1999 compared to 1998 as a result
of scheduled debt repayments.

     Net Loss. Due to the factors described above, net loss for the three
months ended June 30, 1999 was $17.7 million, compared to a net loss of $0.1
million for the same period in 1998.


SIX MONTHS ENDED JUNE 30, 1999 COMPARED TO SIX MONTHS ENDED JUNE 30, 1998

     Revenues. Revenues decreased by $56.6 million or approximately 30% to
$134.0 million for the six months ended June 30, 1999, as compared to the six
months ended June 30, 1998. ECU prices were approximately 35% lower during the
first half of 1999, versus the same period in 1998. In 1998, production and
sales volumes were negatively impacted by three failed transformers at one
plant.


                                       8
<PAGE>   9

     Total revenues at the Company's downstream operations were fairly constant
between the two periods. The decreases caused by disposals of the Company's
household bleach operations and the pool chemicals business were offset by the
increase created by the consolidation of KNA.

     Cost of Sales. Cost of sales decreased $13.4 million or approximately 10%,
for the six months ended June 30, 1999, as compared to the same period in 1998.
$10.9 million of this decrease was due to the modification of the Company's
retiree health care benefits. Benefits under the plan to current retirees were
not impacted, but current employees will no longer receive benefits under this
plan. The remaining decrease in cost of sales was principally due to lower cost
of sales at the downstream subsidiaries as a result of the disposed operations
discussed above, offset by the increase from the inclusion of KNA in 1999.

     Gross Profit. Gross profit margin decreased to 9% in 1999 from 29% in
1998, primarily as a result of the ECU pricing decrease discussed above.

     Selling, General and Administrative Expenses. Selling, general and
administrative expenses decreased by $3.5 million, or approximately 14%, for
the six months ended June 30, 1999. $1.6 million of this decrease was due to
the modification of the Company's retiree health care benefits discussed above.
$3.1 million of the decrease is related to no "pay-for-performance" award
accruals being made in 1999. The inclusion of KNA in the 1999 consolidated
results increased selling, general and administrative expenses by $1.0 million,
partially offsetting these decreases.

     Equity in Net Loss of Unconsolidated Subsidiaries. Equity in net loss of
unconsolidated subsidiaries represented the Company's 50% ownership in KNA
prior to September 30, 1998. Before September 30, 1998, Pioneer owned 50% of
KNA, which owned 100% of KWT, Inc. ("KWT"). The remaining 50% of KNA was owned
indirectly by Pioneer's parent, Pioneer Companies, Inc. ("PCI"). On September
30, 1998, KNA exchanged its ownership in KWT for the remaining 50% of KNA held
by PCI. No gain or loss was recognized on this exchange. Following this
transaction, KNA's results of operations are reflected in the consolidated
results of operations of the Company.

     Interest Expense, Net. Interest expense, net decreased slightly in 1999 as
a result of slightly lower debt levels in 1999 (due to scheduled debt
repayments) plus lower interest rates in 1999. Offsetting the interest expense
decrease was a decrease in interest income due to lower cash balances in 1999.

     Other Income (Expense), Net. Other income (expense), net decreased from an
income amount of $2.8 million for the six months ended June 30, 1998 to an
expense of $1.0 million for the six months ended June 30, 1999. The 1999
expense amount was primarily the loss from the sale of the iron chlorides
business. 1998's other income included a gain from the settlement of a lawsuit,
an insurance recovery and a state franchise tax refund.

     Net Income (Loss). Due to the factors described above, there was a net
loss for the six months ended June 30, 1999 of $23.4 million, compared to net
income of $3.5 million for the same period in 1998.


                                       9
<PAGE>   10



                          PART II - OTHER INFORMATION


Item 6.  Exhibits and Reports on Form 8-K

         (a)  Exhibits

                  27       Financial Data Schedule.

         (b)  Reports on Form 8-K

                  The Company did not file any reports on Form 8-K during the
quarter ended June 30, 1998.




                                   SIGNATURES


         Pursuant to the requirements of the Securities Exchange Act of 1934,
the Registrant has duly caused this report to be signed on its behalf by the
undersigned hereunto duly authorized.

                                       PIONEER AMERICAS, INC.




August 12, 1999                        By:     /s/ Philip J. Ablove
                                            -------------------------------
                                            Philip J. Ablove
                                            Vice President and
                                            Chief Financial Officer



                                      10
<PAGE>   11

                               INDEX TO EXHIBITS

<TABLE>
<CAPTION>
EXHIBIT NO.    DESCRIPTION
- -----------    -----------
<S>          <C>
   27        Financial Data Schedule.
</TABLE>

<TABLE> <S> <C>

<ARTICLE> 5
<MULTIPLIER> 1,000

<S>                             <C>
<PERIOD-TYPE>                   6-MOS
<FISCAL-YEAR-END>                          DEC-31-1999
<PERIOD-START>                             JAN-01-1999
<PERIOD-END>                               JUN-30-1999
<CASH>                                          10,972
<SECURITIES>                                         0
<RECEIVABLES>                                   42,860
<ALLOWANCES>                                     1,758
<INVENTORY>                                     27,751
<CURRENT-ASSETS>                                84,086
<PP&E>                                         416,330
<DEPRECIATION>                                  88,332
<TOTAL-ASSETS>                                 684,433
<CURRENT-LIABILITIES>                           59,393
<BONDS>                                        563,332
                                0
                                          0
<COMMON>                                             1
<OTHER-SE>                                      25,475
<TOTAL-LIABILITY-AND-EQUITY>                   684,433
<SALES>                                        134,036
<TOTAL-REVENUES>                               134,036
<CGS>                                          122,338
<TOTAL-COSTS>                                  122,338
<OTHER-EXPENSES>                                20,803
<LOSS-PROVISION>                                     0
<INTEREST-EXPENSE>                              24,171
<INCOME-PRETAX>                               (34,254)
<INCOME-TAX>                                  (10,847)
<INCOME-CONTINUING>                           (23,407)
<DISCONTINUED>                                       0
<EXTRAORDINARY>                                      0
<CHANGES>                                            0
<NET-INCOME>                                  (23,407)
<EPS-BASIC>                                (23,407.00)
<EPS-DILUTED>                              (23,407.00)


</TABLE>


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