PIONEER CORP OF AMERICA
10-Q, 2000-05-11
CHEMICALS & ALLIED PRODUCTS
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<PAGE>   1
                                  UNITED STATES
                       SECURITIES AND EXCHANGE COMMISSION
                             WASHINGTON, D.C. 20549

                                    FORM 10-Q

(MARK ONE)

              [X] QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d)
                     OF THE SECURITIES EXCHANGE ACT OF 1934

                  FOR THE QUARTERLY PERIOD ENDED MARCH 31, 2000

                                       OR

              [ ] TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d)
                     OF THE SECURITIES EXCHANGE ACT OF 1934

               FOR THE TRANSITION PERIOD FROM_________TO__________

                         COMMISSION FILE NUMBER 33-98828

                         PIONEER CORPORATION OF AMERICA
             (EXACT NAME OF REGISTRANT AS SPECIFIED IN ITS CHARTER)

<TABLE>
<S>                                                                         <C>
                         DELAWARE                                              06-1420850
              (STATE OR OTHER JURISDICTION OF                               (I.R.S. EMPLOYER
              INCORPORATION OR ORGANIZATION)                               IDENTIFICATION NO.)
</TABLE>


             700 LOUISIANA STREET, SUITE 4300, HOUSTON, TEXAS 77002
                    (ADDRESS OF PRINCIPAL EXECUTIVE OFFICES)
                                   (ZIP CODE)

                                 (713) 570-3200
              (REGISTRANT'S TELEPHONE NUMBER, INCLUDING AREA CODE)





     Indicate by check mark whether the registrant (1) has filed all reports
required to be filed by Section 13 or 15(d) of the Securities Exchange Act of
1934 during the preceding 12 months (or for such shorter period that the
registrant was required to file such reports), and (2) has been subject to such
filing requirements for the past 90 days.
 Yes  [X]  No [ ]

     On April 30, 2000, there were outstanding 1,000 shares of the Registrant's
Common Stock, $.01 par value. All of such shares are owned by Pioneer Companies,
Inc.

     The Registrant meets the conditions set forth in General Instruction
(H)(1)(a) and (b) of Form 10-Q, and is therefore filing this form with the
reduced disclosure format permitted by General Instruction (H)(2) of Form 10-Q.


<PAGE>   2
                         PIONEER CORPORATION OF AMERICA

                                TABLE OF CONTENTS

                          PART I--FINANCIAL INFORMATION

<TABLE>
<CAPTION>
                                                                                                              Page
                                                                                                              ----
<S>                                                                                                           <C>
Item 1.      Consolidated Financial Statements

             Consolidated Balance Sheets--March 31, 2000 and December 31, 1999                                  3

             Consolidated Statements of Operations--Three Months Ended March 31, 2000 and 1999                  4

             Consolidated Statements of Cash Flows--Three Months Ended March 31, 2000 and 1999                  5

             Notes to Consolidated Financial Statements                                                         6
</TABLE>

                           PART II--OTHER INFORMATION
<TABLE>
<S>                                                                                                           <C>
Item 6.      Exhibits and Reports on Form 8-K                                                                   9
</TABLE>















      Certain statements in this Form 10-Q regarding future expectations of the
Company's business and the Company's results of operations may be regarded as
"forward looking statements" within the meaning of the Securities Litigation
Reform Act. Such statements are subject to various risks, including the
Company's high financial leverage, the cyclical nature of the markets for many
of the Company's products and raw materials and other risks. Actual outcomes may
vary materially.



                                       2
<PAGE>   3


                         PART I --FINANCIAL INFORMATION

                         PIONEER CORPORATION OF AMERICA
                           CONSOLIDATED BALANCE SHEETS
           (UNAUDITED, IN THOUSANDS, EXCEPT SHARE AND PER SHARE DATA)

<TABLE>
<CAPTION>
                                                                                        MARCH 31,         DECEMBER 31,
                                                                                          2000                1999
                                                                                    ------------------ -------------------
<S>                                                                                 <C>                <C>
                                    ASSETS
Current assets:
   Cash and cash equivalents                                                             $  6,003             $  2,903
   Accounts receivable, net of allowance for doubtful accounts of $1,521 at
     March 31, 2000 and $1,592 at December 31, 1999                                        47,965               50,063
   Inventories                                                                             24,492               23,130
   Prepaid expenses                                                                         5,108                5,730
                                                                                         --------             --------
Total current assets                                                                       83,568               81,826
Property, plant and equipment:
   Land                                                                                    10,622               10,622
   Buildings and improvements                                                              60,821               61,014
   Machinery and equipment                                                                332,993              333,094
   Construction in progress                                                                21,161               19,435
                                                                                         --------             --------
                                                                                          425,597              424,165
   Less: accumulated depreciation                                                        (110,940)            (103,096)
                                                                                         --------             --------
                                                                                          314,657              321,069
Due from affiliates                                                                        15,567               15,231
Other assets, net of accumulated amortization of $10,567 at March 31, 2000
   and $9,206 at December 31, 1999                                                         71,869               66,965
Excess cost over fair value of net assets acquired, net of accumulated
amortization                                                                              190,180              192,464
                                                                                         --------             --------
   of $34,382 at March 31, 2000 and $32,095 at December 31, 1999
Total assets                                                                             $675,841             $677,555
                                                                                         ========             ========

           LIABILITIES AND STOCKHOLDER'S EQUITY (DEFICIENCY IN ASSETS) Current
liabilities:
   Accounts payable                                                                      $ 25,929             $ 28,796
   Accrued liabilities                                                                     35,383               30,716
   Current portion of long-term debt                                                        2,609                2,609
                                                                                         --------             --------
Total current liabilities                                                                  63,921               62,121
Long-term debt, less current portion                                                      588,210              583,260
Accrued pension and other employee benefits                                                15,482               15,091
Other long-term liabilities                                                                16,577               16,140
Commitments and contingencies (Note 4) Stockholder's equity:
   Common stock, $.01 par value, 1,000 shares authorized,
        issued and outstanding                                                                  1                    1
   Additional paid-in capital                                                              65,483               65,483
   Retained deficit                                                                       (73,833)             (64,541)
                                                                                         --------             --------
Total stockholder's equity (deficiency in assets)                                          (8,349)                 943

Total liabilities and stockholder's equity (deficiency in assets)                        $675,841             $677,555
                                                                                         ========             ========
</TABLE>





                 See notes to consolidated financial statements.


                                       3
<PAGE>   4

                         PIONEER CORPORATION OF AMERICA
                      CONSOLIDATED STATEMENTS OF OPERATIONS
                (UNAUDITED, IN THOUSANDS, EXCEPT PER SHARE DATA)

<TABLE>
<CAPTION>
                                                                                THREE MONTHS ENDED
                                                                                      MARCH 31,
                                                                              ----------------------
                                                                                2000          1999
                                                                              --------      --------
<S>                                                                           <C>           <C>
Revenues                                                                      $ 81,687      $ 68,039
Cost of sales                                                                   70,717        53,750

Gross profit                                                                    10,970        14,289
Selling, general and administrative expenses                                    10,828         9,408
Unusual charges                                                                    872         1,017
                                                                               -------      --------
Operating income                                                                  (730)        3,864
Interest expense, net                                                          (13,102)      (11,917)
Other income, net
                                                                                   128            11
Loss before taxes                                                              (13,704)       (8,042)
Income tax benefit                                                              (4,412)       (2,331)

Net loss                                                                      $ (9,292)      $ (5,711)
                                                                              ========       ========

Net loss per share                                                            $ (9,292)      $ (5,711)
                                                                              ========       ========

Weighted average number of common shares outstanding
                                                                                     1              1
                                                                              ========       ========
</TABLE>











                 See notes to consolidated financial statements.




                                       4
<PAGE>   5
                         PIONEER CORPORATION OF AMERICA
                      CONSOLIDATED STATEMENTS OF CASH FLOWS
                            (UNAUDITED, IN THOUSANDS)

<TABLE>
<CAPTION>
                                                                                                THREE MONTHS ENDED
                                                                                                     MARCH 31,
                                                                                              ----------------------
                                                                                                2000          1999
                                                                                              --------      --------
<S>                                                                                           <C>           <C>
Operating activities:
   Net loss                                                                                   $ (9,292)     $ (5,711)
   Adjustments to reconcile net loss to net cash
     from operating activities:
        Depreciation and amortization                                                          12,387         12,886
        Net change in deferred taxes                                                           (4,590)        (2,331)
        Reduction in post-retirement medical expense                                               --        (12,530)
        Loss on disposal of assets                                                                872          1,057
        Foreign exchange loss (gain)                                                               25           (260)
        Net effect of changes in operating assets and liabilities                               2,195           (388)
                                                                                              -------       --------
Net cash flows from operating activities                                                        1,597         (7,277)
                                                                                              -------       --------
Investing activities:
   Capital expenditures                                                                        (3,802)         (7,270)
   Proceeds received from disposals of assets                                                     529           1,143
                                                                                              -------       ---------
Net cash flows from investing activities                                                       (3,273)         (6,127)
                                                                                              -------       ---------
Financing activities:
   Net proceeds under revolving credit arrangements                                             5,538              --
   Payments on long-term debt                                                                    (589)           (665)
                                                                                              -------        --------
Net cash flows from financing activities                                                        4,949            (665)
                                                                                              -------        --------

Effect of exchange rate on cash                                                                  (173)            111
                                                                                              -------        --------

Net change in cash                                                                              3,100         (13,958)

Cash at beginning of period                                                                     2,903          50,593
                                                                                              -------        --------
Cash at end of period                                                                         $ 6,003        $ 36,635
                                                                                              =======        ========
</TABLE>










                 See notes to consolidated financial statements.




                                       5
<PAGE>   6
                         PIONEER CORPORATION OF AMERICA
                   NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
                                   (UNAUDITED)


1.  ORGANIZATION AND BASIS OF PRESENTATION

     The consolidated balance sheet at March 31, 2000 and the consolidated
statements of operations and cash flows for the periods presented are unaudited
and reflect all adjustments, consisting of normal recurring items, which
management considers necessary for a fair presentation. Operating results for
the first three months of 2000 are not necessarily indicative of results to be
expected for the year ending December 31, 2000. The consolidated financial
statements include the accounts of Pioneer Corporation of America ("Pioneer")
and its consolidated subsidiaries (collectively referred to as the "Company").
All significant intercompany balances and transactions have been eliminated in
consolidation. All dollar amounts in the tabulations in the notes to the
financial statements are stated in thousands of dollars unless otherwise
indicated. Certain amounts have been reclassified in prior years to conform to
the current year presentation.

     The consolidated balance sheet at December 31, 1999 is derived from the
December 31, 1999 audited consolidated financial statements, but does not
include all disclosures required by generally accepted accounting principles,
since certain information and disclosures normally included in the notes to the
financial statements have been condensed or omitted as permitted by the rules
and regulations of the Securities and Exchange Commission. The accompanying
unaudited financial statements should be read in conjunction with the financial
statements contained in the Annual Report on Form 10-K for the year ended
December 31, 1999.

2.  SUPPLEMENTAL CASH FLOW INFORMATION

    Net effects of changes in operating assets and liabilities are as follows:

<TABLE>
<CAPTION>
                                                                                                THREE MONTHS ENDED
                                                                                                      MARCH 31,
                                                                                              -------------------------
                                                                                                2000             1999
                                                                                              -------------------------
<S>                                                                                           <C>               <C>
     Accounts receivable                                                                      $ 2,052           $ 5,754
     Due from affiliates                                                                         (446)           (1,086)
     Inventories                                                                               (1,405)           (1,800)
     Prepaid expenses                                                                             510               (52)
     Other assets                                                                                 825               (28)
     Accounts payable                                                                          (2,526)           (4,076)
     Accrued liabilities                                                                        4,562               814
     Other long-term liabilities                                                               (1,377)               86
                                                                                              -------           -------
          Net change in operating assets and liabilities                                      $ 2,195           $  (388)
                                                                                              =======           =======
</TABLE>

     Following are supplemental disclosures of cash flow information:

<TABLE>
<CAPTION>
                                                                                                THREE MONTHS ENDED
                                                                                                      MARCH 31,
                                                                                              ------------------------
                                                                                                2000             1999
                                                                                              -------           ------
<S>                                                                                           <C>               <C>
     Cash payments for:
        Interest                                                                              $ 4,862           $ 3,479
        Income taxes                                                                          $   59            $  351
</TABLE>

3.  INVENTORIES

Inventories consist of the following:

     <TABLE>
     <CAPTION>
                                                                              MARCH 31,         DECEMBER 31,
                                                                                  2000                1999
                                                                             -----------       -------------
<S>                                                                          <C>               <C>
          Raw materials, supplies and parts                                    $ 15,086           $ 16,822
          Finished goods and work-in-process                                      7,056              5,350
          Inventories under exchange agreements                                   2,350                958
                                                                               --------           --------
                                                                               $ 24,492           $ 23,130
                                                                               ========           ========
</TABLE>


                                       6
<PAGE>   7

4.  COMMITMENTS AND CONTINGENCIES

     The Company and its operations are subject to extensive United States and
Canadian federal, state, provincial and local laws, regulations, rules and
ordinances relating to pollution, the protection of the environment and the
release or disposal of regulated materials. The operation of any chemical
manufacturing plant and the distribution of chemical products entail certain
obligations under current environmental laws. Present or future laws may affect
the Company's capital and operating costs relating to compliance, may impose
cleanup requirements with respect to site contamination resulting from past,
present or future spills and releases and may affect the markets for the
Company's products. The Company believes that its operations are currently in
general compliance with environmental laws and regulations, the violation of
which could result in a material adverse effect on the Company's business,
properties or results of operations on a consolidated basis. There can be no
assurance, however, that material costs will not be incurred as a result of
instances of noncompliance or new regulatory requirements.

     The Company relies on indemnification from the previous owners in
connection with certain environmental liabilities at its chlor-alkali plants and
other facilities. There can be no assurance, however, that such indemnification
agreements will be adequate to protect the Company from environmental
liabilities at these sites or that such third parties will perform their
obligations under the respective indemnification arrangements, in which case the
Company would be required to incur significant expenses for environmental
liabilities, which would have a material adverse effect on the Company.

     The Company is subject to various legal proceedings and potential claims
arising in the ordinary course of its business. In the opinion of management,
the Company has adequate legal defenses and/or insurance coverage with respect
to these matters and management does not believe that they will materially
affect the Company's operations or financial position.

5.  PCI CHEMICALS CANADA INC.

     Pioneer is a holding company with no operating assets or operations. A
subsidiary of Pioneer, PCI Chemicals Canada Inc. ("PCI Canada"), has outstanding
$175.0 million of 9 1/4% Senior Secured Notes, due October 15, 2007. These notes
are fully and unconditionally guaranteed on a joint and several basis by Pioneer
and Pioneer's other direct and indirect wholly-owned subsidiaries. Together, PCI
Canada and the subsidiary note guarantors comprise all of the direct and
indirect subsidiaries of Pioneer. Summarized financial information of PCI Canada
and the guarantors of these notes are as follows:

<TABLE>
<CAPTION>
                                 PCI              NOTE         CONSOLIDATED         PCI              NOTE        CONSOLIDATED
                                CANADA         GUARANTORS        COMPANY           CANADA         GUARANTORS        COMPANY
                             -------------    -------------    -------------    -------------    -------------   --------------
                                          AS OF MARCH 31, 2000                             AS OF DECEMBER 31, 1999
                             -----------------------------------------------    -----------------------------------------------
<S>                          <C>              <C>              <C>              <C>              <C>             <C>
Current assets                   $ 19,463         $ 64,105         $ 83,568         $ 22,073         $ 59,753         $ 81,826
Non-current assets                158,986          433,287          592,273          160,415          435,314          595,729
Current liabilities                26,112           37,809           63,921           23,961           38,160           62,121
Non-current liabilities           189,878          430,391          620,269          184,565          429,926          614,491

                               FOR THE THREE MONTHS ENDED MARCH 31, 2000          FOR THE THREE MONTHS ENDED MARCH 31, 1999
                             -----------------------------------------------    -----------------------------------------------

Revenues                         $ 31,892         $ 49,795         $ 81,687         $ 26,406         $ 41,633         $ 68,039
Gross profit                        5,232            5,738           10,970            4,212           10,077           14,289
Net loss                           (1,742)          (7,550)          (9,292)          (1,709)          (4,002)          (5,711)
</TABLE>

     Separate financial statements of PCI Canada and the guarantors of the PCI
Canada notes are not included as management believes that separate financial
statements of these entities are not material to investors.




                                       7
<PAGE>   8

6. RESULTS OF OPERATIONS

THREE MONTHS ENDED MARCH 31, 2000 COMPARED TO THREE MONTHS ENDED MARCH 31, 1999

      Revenues. Revenues increased by $13.6 million, or approximately 20%, to
$81.7 million for the three months ended March 31, 2000, as compared to the
three months ended March 31, 1999. The increase in revenues was primarily
attributable to higher electrochemical unit ("ECU") prices and greater volume.

      Cost of Sales. Cost of sales increased $17.0 million, or approximately
32%, for the three months ended March 31, 2000, as compared to the same period
in 1999. $10.9 million of this increase was due to the absence of the gain on
modification of the Company's retiree health care benefits during the first
quarter of 1999. The remaining increase in cost of sales was principally due to
greater volume and higher power costs.

      Gross Profit. Gross profit margin decreased to 13% in 2000 from 21% in
1999 primarily as a result of the cost of sales increase discussed above,
partially offset by the ECU pricing increase.

      Unusual Charges. Unusual charges for the three months ended March 31, 2000
included a $0.9 million loss related to the Company's alum coagulant business in
Antioch, California. Unusual charges in 1999 were primarily a loss of $1.0
million resulting from the sale of the Company's iron chlorides business in the
first quarter of 1999.

      Selling, General and Administrative Expenses. Selling, general and
administrative expenses increased by $1.4 million, or approximately 15%, for the
three months ended March 31, 2000. This increase was due to the absence of the
gain on modification of the Company's retiree health care benefits discussed
above of $1.6 million. Without this item, such expense would have experienced a
slight decrease.

      Interest Expense, Net. Interest expense increased in 2000 as a result of
interest incurred on revolving credit balances and higher variable interest
rates in 2000 as compared to 1999.

      Net Loss. Due to the factors described above, net loss for the three
months ended March 31, 2000 was $9.3 million, compared to a net loss of $5.7
million for the same period in 1999.




                                       8
<PAGE>   9
                           PART II - OTHER INFORMATION


Item 6.  Exhibits and Reports on Form 8-K

         (a) Exhibits

              27  Financial Data Schedule.

         (b) Reports on Form 8-K

             The Company did not file any reports on Form 8-K during the quarter
ended March 31, 2000.


                                   SIGNATURES


    Pursuant to the requirements of the Securities Exchange Act of 1934, the
Registrant has duly caused this report to be signed on its behalf by the
undersigned hereunto duly authorized.

                                           PIONEER AMERICAS, INC.




May 10, 2000                               By:    /s/ Philip J. Ablove
                                                  ------------------------------
                                                  Philip J. Ablove
                                                  Executive Vice President and
                                                  Chief Financial Officer





                                       9
<PAGE>   10
                                 EXHIBIT INDEX

EXHIBIT
NUMBER                            DESCRIPTION
- ------                            -----------

  27                         Financial Data Schedule




<TABLE> <S> <C>

<ARTICLE> 5
<MULTIPLIER> 1,000

<S>                             <C>
<PERIOD-TYPE>                   3-MOS
<FISCAL-YEAR-END>                          DEC-31-2000
<PERIOD-START>                             JAN-01-2000
<PERIOD-END>                               MAR-31-2000
<CASH>                                           6,003
<SECURITIES>                                         0
<RECEIVABLES>                                   49,486
<ALLOWANCES>                                     1,521
<INVENTORY>                                     24,492
<CURRENT-ASSETS>                                83,568
<PP&E>                                         425,597
<DEPRECIATION>                                 110,940
<TOTAL-ASSETS>                                 675,841
<CURRENT-LIABILITIES>                           63,921
<BONDS>                                        588,210
                                0
                                          0
<COMMON>                                             1
<OTHER-SE>                                     (8,350)
<TOTAL-LIABILITY-AND-EQUITY>                   675,841
<SALES>                                         81,687
<TOTAL-REVENUES>                                81,687
<CGS>                                           70,717
<TOTAL-COSTS>                                   70,717
<OTHER-EXPENSES>                                10,828
<LOSS-PROVISION>                                     0
<INTEREST-EXPENSE>                              13,102
<INCOME-PRETAX>                               (13,704)
<INCOME-TAX>                                   (4,412)
<INCOME-CONTINUING>                            (9,292)
<DISCONTINUED>                                       0
<EXTRAORDINARY>                                      0
<CHANGES>                                            0
<NET-INCOME>                                   (9,292)
<EPS-BASIC>                                    (9,292)
<EPS-DILUTED>                                  (9,292)


</TABLE>


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