VALLEY FORGE LIFE INSURANCE CO VARIABLE LIFE SEPARATE ACCOUN
NSAR-U, 2000-08-28
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<PAGE>   1
For period ending 06/30/00                            If filing more than one
File number 811-7569                                                Page 44, "X"
box |_|

                                   FORM N-SAR
                               SEMI-ANNUAL REPORT
                       FOR REGISTERED INVESTMENT COMPANIES


Report for six month period ending:     06/30/00                       (a)
             or fiscal year ending:                                    (b)
Is this a transition report? (Y/N): N
                                   ---
Is this an amendment to a previous filing?  (Y/N): N
                                                  ---


Those items or sub-items with a box "|_|" after the item number should be
completed only if the answer has changed from the previous filing on this form.

1.       A.  Registrant Name:  Valley Forge Life Insurance Company Variable Life
                               Separate Account
         B.  File Number:  811- 7569
         C.  Telephone Number: (312) 822-5000

2.       A.  Street:  333 S. Wabash
         B.  City:  Chicago          C. State: IL  D. Zip Code: 60685  Zip Ext.:
         E.  Foreign Country:                      Foreign Postal Code:

3.       Is this the first filing on this form by Registrant?  (Y/N)  N
                                                                     ---
4.       Is this the last filing on this form by Registrant?  (Y/N)  N
                                                                    ---
5.       Is Registrant a small business investment company (SBIC)?  (Y/N) N
                                                                         ---
         (If answer is "Y" (Yes), complete only items 89 through 110.)

6.       Is Registrant a unit investment trust (UIT)?  (Y/N) Y
                                                            ---
         (If answer is "Y" (Yes), complete only items 111 through 132.)

7.       A.  Is Registrant a series or multiple portfolio company?  (Y/N) N
                                                                         ---
         (If answer is "N" (No), go to item 8.)

         B.  How many separate series or portfolios did Registrant have at the
end of the period?


PAGE NUMBER: 1



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For period ending 06/30/00                            If filing more than one
File number 811-7569                                                Page 44, "X"
box |_|

116.     Family of investment companies information:

         A: |_|  Is Registrant part of a family of investment
                 companies?  (Y/N)
                                                                            ---

         B. |_|  Identify the family in 10 letters:        _ _ _ _ _ _ _ _ _ _

                 (NOTE: In filing this form, use this identification
                 consistently for all investment companies in family. This
                 designation is for purposes of this form only.)

117.     A. |_|  Is Registrant a separate account of an insurance
                 company?           (Y/N)                                    Y
                                                                            ---

                 If answer is "Y" (Yes), are any of the following types of
                 contracts funded by the Registrant:

            B. |_|  Variable annuity contracts? (Y/N)
                                                                            ---

            C. |_|  Scheduled premium variable life contracts? (Y/N)
                                                                            ---

            D. |_|  Flexible premium variable life contracts? (Y/N)          Y
                                                                            ---

            E. |_|  Other types of insurance products registered under the
                           Securities Act of 1933? (Y/N)
                                                                            ---


118.     |_|  State the number of series existing at the end of the period that
                 had securities registered under the Securities Act of 1933
                                                                            ---

119.     |_|  State the number of new series for which registration statements
                 under the Securities Act of 1933 became effective during
                 the period
                                                                            ---

120.     |_|  State the total value of the portfolio securities on the date of
                 deposit for the new series included in Item 119
                 ($000's omitted)
                                                                            ---

121.     |_|  State the number of series for which a current prospectus was
                 in existence at the end of the period
                                                                            ---

122.     |_|  State the number of existing series for which additional units
                 were registered under the Securities Act of 1933 during
                 the current period
                                                                            ---

PAGE NUMBER: 45


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For period ending 06/30/00                            If filing more than one
File number 811-7569                                                Page 44, "X"
box |_|



123.     |_|  State the total value of the additional units considered in
                 answering item 122 ($000's omitted)
                                                                            ---

124.     |_| State the total value of units of prior series that were placed
                 in the portfolio of subsequent series during the current period
                 (the value of these units is to be measured on the date they
                 were placed in the subsequent series) ($000's omitted)
                                                                            ---

125.     |_|  State the total dollar amount of sales loads collected (before
                 reallowances to other brokers or dealers) by Registrant's
                 principal underwriter and any underwriter which is an
                 affiliated person of the principal underwriter during the
                 current period solely from the sale of units of all series of
                 Registrant ($000's omitted): $220

126.     Of the amount shown in item 125, state the total dollar amount of sales
                 loads collected from secondary market operations in
                 Registrant's units (include the sales loads, if any, collected
                 on units of a prior series placed in the portfolio of a
                 subsequent series.) ($000's omitted)                        0
                                                                            ---

127. List opposite the appropriate description below the number of series whose
portfolios are invested primarily (based upon a percentage of NAV) in each type
of security shown, the aggregate total assets at market value as of a date at or
near the end of the current period of each such group of series and the total
income distributions made by each such group of series during the current period
(excluding distributions of realized gains, if any):

<TABLE>
<CAPTION>
                                                     Number of Series  Total Assets     Total Income
                                                     Investing         ($000's)         Distributions
                                                                                        ($000's)
<S>                                                  <C>               <C>              <C>
A.  U.S. Treasury direct issues...............                         $                $
B.  U.S. Government agency....................
C.  State and municipal tax-free..............
D.  Public utility debt.......................
E.  Brokers or dealers debt or debt of
         brokers' or dealers' parent..........
F.  All other corporate intermed. &
         long-term debt.......................
G.  All other corporate short-term debt.......
H.  Equity securities of brokers or dealers
         or parents of brokers or dealers.....
I.  Investment company equity securities......
J.  All other equity securities...............               35               13,014            102
                                                                              ------            ---
K.  Other securities..........................

L.  Total assets of all series of Registrant..                         $      13,014
                                                                              ------
</TABLE>

PAGE NUMBER: 46

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For period ending 06/30/00                            If filing more than one
File number 811-7569                                                Page 44, "X"
box |_|



128.     |_|  Is the timely payment of principal and interest on any of the
portfolio securities held by any of Registrant's series at the end of the
current period insured or guaranteed by an entity other than the issuer?
(Y/N)
                                                                            ---

                  (If the answer is "N" (No), go to item 131.)

129.     |_|  Is the issuer of any instrument covered in item 128 delinquent or
in default as to payment of principal or interest at the end of the current
period? (Y/N)
                                                                            ---

                  (If the answer is "N" (No), go to item 131.)

130.     |_|  In computations of NAV or offering price per unit, is any part of
the value attributed to instruments identified in item 129 derived from
insurance or guarantees? (Y/N)
                                                                            ---

131.     Total expenses incurred by all series of Registrant during the current
reporting period ($000's omitted)                                          $605
                                                                            ---

132.     |_| List the "811" (Investment Company Act of 1940) registration number
for all Series of Registrant that are being included in this filing:

         811-
         811-
         811-
         811-


PAGE NUMBER: 47

<PAGE>   5
For period ending 06/30/00                            If filing more than one
File number 811-7569                                                Page 44, "X"
box |_|



City of: Chicago             State of: Illinois                 Date:    8/25/00



Name of Registrant, Depositor or Trustee:
              Valley Forge Life Insurance Company Variable Life Separate Account


By (Name and Title): LAWRENCE J. BOYSEN
                     Lawrence J. Boysen
                     Group Vice President Corporate Accounting




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